Key Barrier Properties Required in MAP Tray Lidding Films: 7 Essential Factors for Quality Assurance

31 Jul.,2025

Oxygen barrier properties are crucial in modified atmosphere packaging (MAP). An effective MAP tray lidding film should have a low oxygen permeability to prevent oxidation of food products. Research indicates that films with less than 5 cc/m²/day per 100µm thickness provide optimal shelf life.

 

Table of Contents

  • 1. Oxygen Permeability
  • 2. Moisture Barrier Performance
  • 3. Temperature Resistance
  • 4. Strong Sealing Properties
  • 5. Transparency and Optical Clarity
  • 6. Mechanical Strength
  • 7. Compliance and Safety Standards

1. Oxygen Permeability

Oxygen barrier properties are crucial in modified atmosphere packaging (MAP). An effective MAP tray lidding film should have a low oxygen permeability to prevent oxidation of food products. Research indicates that films with less than 5 cc/m²/day per 100µm thickness provide optimal shelf life.

2. Moisture Barrier Performance

Moisture barrier films are essential to prevent water vapor from entering or leaving the packaging. A moisture vapor transmission rate (MVTR) of 0.5 g/m²/24h at 38°C is ideal to maintain product freshness. Without proper moisture control, products may degrade quickly, affecting consumer satisfaction.

Data Support

According to studies, films with enhanced moisture barrier properties can extend shelf life by up to 50% in dry environments.

3. Temperature Resistance

Temperature fluctuations during storage and transport can compromise seal integrity. Films need to withstand a temperature range of -40°C to 90°C without losing functionality or performance.

4. Strong Sealing Properties

Strong, reliable seals are paramount in MAP. A sealing strength greater than 30 N/15mm ensures that products remain secure and free from contamination, preserving their quality and safety.

Step-by-Step Sealing Process

Sealing Process:
1. Align the trays with lidding film.
2. Apply heat to initiate sealing.
3. Cool down to establish strong bonds.

5. Transparency and Optical Clarity

Consumers prefer visually appealing products. Films need high optical clarity for visibility while still providing necessary barrier properties. A light transmission factor of around 90% is commonly targeted.

6. Mechanical Strength

Mechanical strength is vital for durability during transit. Films should withstand punctures and tears, achieving a tensile strength of at least 35 MPa. This ensures that the packaging remains intact, preserving the product within.

7. Compliance and Safety Standards

Lastly, compliance with food safety regulations is non-negotiable. MAP films should meet local and international food safety standards, ensuring products are safe for consumption and protecting brand integrity.

Property Ideal Specification
Oxygen Permeability Less than 5 cc/m²/day
Moisture Vapor Transmission Rate 0.5 g/m²/24h at 38°C
Temperature Resistance -40°C to 90°C
Sealing Strength Greater than 30 N/15mm
Light Transmission Around 90%
Tensile Strength At least 35 MPa

In summary, choosing the right MAP tray lidding films requires careful consideration of these seven barrier properties. Ensuring your packaging meets these requirements can significantly enhance product freshness, safety, and appeal, leading to increased customer satisfaction and market success.