Elevating Material Handling Efficiency with Conveyor Belt Scrapers

 Introduction

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In the realm of material handling, conveyor systems stand as the backbone, efficiently transporting goods and materials across various industries. Among the intricate web of belts and pulleys, the choice of conveyor belt scraper blades is pivotal in maintaining system efficiency. TS Global, a trusted manufacturer & distributor of industrial equipment and components, plays a crucial role in providing high-quality conveyor belt scraper blades. In this technical blog, we will delve into TS Global’s range of conveyor belt scrapers, focusing on the various types of conveyor belt scrapers and the exceptional benefits provided.

The Role of Conveyor Belt Scrapers in Material Handling

Conveyor systems serve as the lifeline of industries such as manufacturing, mining, agriculture, and logistics, ensuring the seamless flow of materials and products. However, as conveyor belts operate continuously, material can become caked onto the belt over time. This accumulation can lead to operational challenges, including reduced efficiency, increased maintenance, safety concerns and ultimately is wasted product.

To address these issues and maintain operational integrity, conveyor belt scrapers come into play. These devices are strategically positioned along the conveyor belt's length, effectively scraping, and removing accumulated materials, ensuring the system's optimal functioning.

Types of Conveyor Belt Scrapers

Various types of conveyor belt scrapers cater to specific cleaning requirements, and they play a pivotal role in material handling efficiency:

1. Primary Conveyor Belt Scrapers: Positioned at the discharge end of the belt, typically the conveyor's head pulley, primary scrapers are the initial line of defence against material buildup, removing the bulk of materials.
2. Secondary Conveyor Belt Scrapers: Installed downstream, provide additional cleaning, ensuring any residual material missed by primary scrapers is effectively cleared away.
3. Tertiary Conveyor Belt Scrapers: Reserved for specialised cleaning needs, tertiary scrapers are placed at specific points along the conveyor belt to address unique challenges, such as handling sticky materials as well as clearing water residue within the confines of the chute.
4. Spray Bar Poles: In certain applications involving extremely sticky or adhesive materials, spray bar poles can be introduced to the system. These poles are equipped with nozzles that spray water onto the conveyor belt, aiding in the removal of stubborn residues. Spray bar poles can be incorporated into a belt scraper or positioned alongside belt scrapers.

 Mounting Assemblies for Conveyor Belt Scrapers

The effectiveness of conveyor belt scrapers is greatly influenced by their mounting arrangement and tensioning methods. TS Global offers a range of mounting assemblies to optimise conveyor belt scraper performance:

1.  Spring Tension Assemblies: Spring-loaded mounting assemblies use the force of springs to maintain consistent blade pressure on the conveyor belt. They are a reliable choice for applications where consistent and precise tension control is required.
2. Pneumatic Tension Assemblies: Pneumatic mounting assemblies use compressed air to apply pressure to the scraper blade. They offer a higher level of consistent adjustable tension with lower maintenance requirements, making them suitable for various belt conditions.
3. Mechanical Screw Tension: screw tension assemblies ensure a static tip position to maintain the desired blade contact. They are well-suited for applications with relatively stable belt conditions and require regular adjustment.
4. Hydraulic Tension Assemblies: These assemblies use hydraulic pressure to maintain the desired blade-to-belt tension. Hydraulic mounting offers precise control and is particularly suitable for applications where belt conditions may change.

 Cushion Options

In addition to the conveyor belt scraper types and mounting assemblies, TS Global offers a variety of cushion options to enhance the performance and longevity of conveyor scrapers:

1. Light Weight Cushion: achieve an overall reduced weight belt scraper, swapping stainless steel plating for a high-performance engineering plastic to optimise weight and performance.
2. High Speed Cushion: Used for high-speed conveyor systems, this cushion offers enhanced rigidity and durability, ensuring effective scraping.    
3. Standard Cushion: This cushion strikes a balance between cushioning and support, making it suitable for a wide range of applications where flexibility and durability are essential.

The construction of conveyor belt scrapers is further enhanced by the choice of construction poles, which cater to different operational demands:

1. Stainless Steel Pole: Standard duty poles strike a balance between durability and weight, making them suitable for a wide range of conveyor belt applications where strength and efficiency are essential.
2. Reinforced Pole: Designed for robust and demanding applications, reinforced poles provide durability and longevity, making them ideal for wide conveyor belts and high-tension requirements.
3. Extreme Pole: Similar to the reinforced pole, extreme poles offer additional strength and rigidity, ensuring exceptional performance in harsh conditions.
4. Light Weight Aluminium Pole: For applications where reduced weight is crucial, lightweight Aluminium poles are engineered to maintain strength on par with the reinforced and extreme poles while minimising overall weight, promoting efficiency, and reduced manual handling risks.

TS Global: A Reliable Distributor

TS Global has earned its reputation as a trusted manufacturer and distributor of industrial equipment and components, known for its commitment to quality and customer satisfaction. With a deep understanding of the material handling industry's demands, TS Global has become a reliable partner in delivering top-notch conveyor belt scrapers, these conveyor belt scrapers can utilise various scraping medium materials:

Contact us to discuss your requirements of Conveyor Components. Our experienced sales team can help you identify the options that best suit your needs.

Tungsten Conveyor Belt Scraper Blades:

• Unparalleled Hardness: TS Global's tungsten scraper blades exhibit exceptional hardness, making them exceptionally resistant to wear and abrasion for heavy-duty applications.
• Superior Abrasion Resistance: Ideal for applications involving abrasive materials, these tungsten blades offer an extended operational life.
• Reduced Downtime: TS Global's tungsten blades contribute to reduced maintenance costs and minimised conveyor system downtime, enhancing overall efficiency.
• Minimal Material Buildup: Tungsten's hardness prevents the buildup of sticky materials, ensuring consistent cleaning, even with adhesive or clay-like substances.
• High-Temperature Tolerance: These blades retain their strength and hardness at elevated temperatures, suitable for high-temperature environments.

Polyurethane Conveyor Belt Scraper Blades:

• Excellent Abrasion Resistance: TS Global's polyurethane scraper blades offer good abrasion resistance, making them suitable for moderately abrasive materials.
• Flexibility: Polyurethane is known for its flexibility, allowing conveyor belt scraper blades to conform to the conveyor belt's contours and maintain contact for effective cleaning.
• Chemical Resistance: These blades resist chemical degradation, making them suitable for applications involving corrosive materials or harsh chemicals.
• Low Noise and Vibration: TS Global's polyurethane conveyor belt scraper blades generate less noise and vibration during operation, contributing to a quieter and more comfortable work environment.

Tool Steel Conveyor Belt Scraper Blades:

• Exceptional Toughness: Tool steel conveyor belt scraper blades distributed by TS Global are known for their toughness and durability, making them suitable for handling tough, abrasive materials.
• Impact Resistance: Tool steel maintains its shape and effectiveness in applications subject to heavy impact loads.
• Blade Versatility: These scraper blades are versatile and can be customised for specific applications by adjusting hardness and blade geometry.

Conclusion

In conclusion, TS Global, as a prominent manufacturer & distributor of industrial equipment and components, plays a vital role in enhancing material handling efficiency with a variety of conveyor belt scraper types and high-quality blades crafted from tungsten, polyurethane, and tool steel. Partnering with TS Global ensures access to reliable solutions tailored to meet the specific requirements of various industries. By choosing the conveyor belt scraper, facilitated by TS Global's expertise and commitment to quality, conveyor belt systems can operate smoothly and efficiently, minimising maintenance costs and unplanned downtime. TS Global's role in the material handling industry is indispensable, providing the means to elevate the efficiency and reliability of conveyor systems.

OPTIMAL MAINTENANCE FOR YOUR CONVEYOR BELT: EXTEND ITS LIFE AND SAVE COSTS

Conveyor belts play a crucial role in various industries, from the recycling industry to the food industry. They ensure that materials are moved from point A to point B smoothly and efficiently. However, it is easy to overlook the importance of maintenance, but this can lead to costly downtime and unexpected repairs. In this blog, we discuss five essential tips for maintaining your conveyor belt to keep it performing optimally and save you costs.

1. Clean your conveyor belt regularly

It may sound like a simple task, but regularly cleaning your conveyor belt can make a significant difference. It is crucial to clean your conveyor belts thoroughly. Remember to clean all moving and rotating parts, such as rollers, reversing drums, bearings and the belt surface, both inside and outside. Keep the underside of the conveyor belt clean as well. This ensures that your conveyor belt can move freely and minimises wear and tear on other parts.

2. Do preventive maintenance

Prevention is better than cure, and this certainly applies to conveyor belts. By performing preventive maintenance, you can prevent large-scale wear and tear. For example, if the bearing of a conveyor roller needs replacing, replace it before the roller stands still and causes damage to both the roller and the conveyor. Pay close attention to wear spots at the weld, for example. You can take photos of these and mail them to us so we can advise on them. Sometimes it is better to replace a belt than to break it to avoid long-term downtime.

3. Inspect your conveyor belt regularly

A daily inspection of your conveyor belt can prevent many problems. Check for idle rollers, worn parts and imperfections. By detecting these problems early, you can minimise further wear and avoid unplanned downtime. Also check your drum lining, if the drum lining is damaged, the belt will also be damaged.

4. Use belt scrapers

Belt scrapers are a valuable tool to keep your conveyor belt clean and prolong its life. They prevent dirt and material from accumulating on the belt, keeping the conveyor working more efficiently. However, it is important to note that belt scrapers are not suitable for all conveyor installations. Fortunately, there are several automatic methods available to clean conveyor belts. Check out our website for more information.

5. Make sure your conveyor belt is technically sound

Last but not least, make sure your conveyor belt is technically sound. Some important concerns are checking belt tension, correct belt alignment, smooth running of all rollers and reversing drums, avoiding rubbing against the belt and using the right type of conveyor belt for the specific application. Check support rollers and/or sliding plate with respect to wear. Also check the bearings so that the support rollers run smoothly. It is also important to consider that the side seal is properly adjusted and the correct side seal is used. This is important to ensure that the belt is steered correctly to avoid wear and tear. Make sure that your conveyor belt does not skew. If the belt is steered correctly, it will run straight and prevent wear on your conveyor belt.

In conclusion, regularly maintaining your conveyor belt is vital to avoid costly downtime and repairs. With proper cleaning, preventive maintenance, inspections, belt scrapers and technical inspection, you can extend the life of your conveyor belt and make significant cost savings. So, invest in the well-being of your conveyor belt in good time and see how your business benefits.

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