Milling machines are designed for 3-axis machining in their simplest form: The tool moves over the workpiece in the X, Y and Z directions. For example, A rotary axis in the headstock or table expands the machining spectrum because components can also be placed at an angle. However, this is only a preliminary stage for 5-axis milling, which machine tool manufacturers implement via a second rotary axis. This allows almost any orientation of the workpiece, so that it can be machined from five sides in one clamping operation. Components made of metal can also be manufactured in complex geometries. Only the machining of the sixth side requires further clamping.
The supreme discipline of milling has developed out of 5-axis technology: 5-axis simultaneous machining. All axes are interpolated, which gives the milling machine maximum versatility. The kinematics of the CNC machine are usually housed in a swivel rotary table, which continuously moves the component while the milling tool removes material. An alternative is head kinematics. Here, the milling head has two round axes to move freely around a workpiece. The 5-axis simultaneous milling enables the production of so-called free-form surfaces, which are common in mold construction, for example.
Reliable milling spindles, powerful motors, innovative cooling systems and tool systems in all common sizes, including fast changers for the milling tools, are what characterize DMG MORI vertical machining centers – paired with the stable construction of the machines. Then there is also the stable construction of the machines. This ensures high long-term repeatability. High-tech controls from SIEMENS, HEIDENHAIN, MITSUBISHI and FANUC ensure precise implementation of demanding tasks at all times simultaneously being convenient to operate.
The variety of the machine product range ensures that users always find a suitable size in vertical milling – from the compact DMP 35 with a minimal footprint to the DMV 185 for components with a length of over 2,000 mm. In addition, the portfolio includes entry-level models such as the M1 or the vertical milling machines of the CMX V series as well as the NVX models for high-precision machining of the most demanding components.
Highlights:
Whether in the precision machining of series components or powerful milling with a high volume, horizontal machining centers from DMG MORI are extremely versatile. Generously sized work areas also offer sufficient space for clamping towers, making it possible to produce large quantities economically in conjunction with a pallet changer and automation solutions.
The series in the horizontal machining center segment of DMG MORI form a complete portfolio for horizontal CNC machining. From the highly stable NHX series for maximum precision to the DMU/DMC H monoBLOCK models for reliable universal machining processes, the high-tech program offers complete tailor-made solutions for every need: from universal milling of changing quantities to highly automated series production of engine components in the automotive industry.
Key Highlights:
As the world market leader in 5-axis milling, DMG MORI offers entire range of universal milling machines. Consistent, ongoing development of the various models, again and again, yields innovative manufacturing solutions for the highest quality requirements. Volumetric accuracies of up to 15 µm, workpieces weighing up to 120 metric tons or travel distances of up to six meters can be achieved in this segment. In addition, there is process integration with equipment options for milling-turning and grinding.
DMG MORI 5-axis machining centers offer the highest level of flexibility, maximum machining performance, dynamic precision and optimum accessibility. Individual equipment options allow an optimal configuration for the respective applications. The CMX U series in 5-sided machining forms the entry point, while the DMU already enables 50 applications in the premier class, 5-axis simultaneous milling. Meanwhile, the numerous models of the DMU eVo, DMU monoBLOCK and DMU duoBLOCK series meet the different requirements for component size, precision and speed. In addition, the DMU Gantry models and the portal machines complete the portfolio in XXL machining.
Key Highlights:
With a wide range of innovative automation solutions, DMG MORI supports its customers so that they can remain competitive in the global market for the long term. The available products range from standard automation such as PH 150 pallet handling or WH 3 Cell workpiece handling, to Robo2Go Milling as a flexible robot solution, to large round pallet storage systems (RPS) and linear pallet pools (LPP). In addition, driverless transport systems of the AGV series autonomously transport workpieces, pallets or tools from A to B. With its automation expertise, DMG MORI finds a holistic solution for every application.
At DMG MORI, the concept of holistic solutions also includes process integration. In it, the machine tool manufacturer combines different machining processes in one workspace so that complex workpieces can be completely manufactured. In this way, milling machines rotate, interlock and grind components – process steps for which separate machines are used in the traditional way. The result of manufacturing in a single fixture is that the component quality increases significantly and throughput times are drastically reduced.
If you want to buy a new or used CNC router, you expect the machine to solve your manufacturing challenges. HOMAG CNC machining centers offer cutting-edge technology from the world market leader for all woodworking technology for manufacturers of all sizes.
The world market leader HOMAG presents its CNC processing centers:
We offer superior technology and equipment for the highly efficient production of furniture, interior fittings, construction elements, and millwork, for panel processing, plastics and solid wood processing.
Advantages of our CNC machining centres
With competitive price and timely delivery, Ling Yueyang sincerely hope to be your supplier and partner.
Fields of application of a CNC machining center
With our CNC woodworking machines we offer YOUR solution. With a CNC machining center from HOMAG, you are perfectly prepared for all tasks.
Equipment features of our CNC routers
As different as the required production demands are, so wide is the range of equipment features and technology. We are able to offer you everything to get the most from your machinery: from tool changers, aggregates, edge processing, console tables, grid tables, vacuum suction cups to tailor-made clamping solutions for our CNC router.
Process technologies:
Automation of your CNC machining center
With intelligent solutions, we are able to help you extend your CNC machining center into manufacturing cells with automatic material handling and more. From entry into automation to unlimited workpiece handling:
Our nesting machines and software enable nested-based processing and dividing of wood panel materials, with 3-, 4- or 5-axis technology. Sizing, cutting, and machining wood panels with nesting CNC machines helps save time and material. HOMAG CNC nesting routers can help.
HOMAG Nesting CNC machining centers and software are fully integrated into all the machining processes:
Various possibilities for the automation of the material handling ensure a high time saving and more effective work.
A wide range of options for automating material handling ensure significant time savings and more effective work on our nesting machines.
These include lifting tables, loading tables, removal tables and labeling solutions.
The central element here is our powerful nesting and nesting software.
As a user, you can specify various optimization targets:
Increase productivity completely automatically with robot cells from HOMAG.
Regardless of whether it's handling in conjunction with sawing, laminating, processing edges, drilling, routing, assembling, packaging, or sorting and picking — robots are all-rounders in batch size 1 small series or series production. Innovative feed and stacking systems or pick-and-place applications ensure high performance with maximum repetition accuracy and extraordinary precision.
Industrial robots can fully exercise their strength in areas including the automation of CNC processing cells, edge processing machines, buffer and picking systems, assembly systems, and packaging lines: regardless of whether that's the individual construction of the cell with different supply and discharge situations, part sorting, turning and alignment stations, parts checking, or part destacking.
The cell control system enables easy operation from series production to batch size 1 production.
A selection of our robot solutions is available here.
If you are looking for more details, kindly visit 3 Axis Gantry Vertical Machining Center.