The feeder 3 in 1, also named compact decoiler straightener feeder is a comprehensive device equipped with uncoiler, straightener and feeder three parts. It is designed with the advantages of less space occupying and higher feeding accuracy.
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The specially made automatic towing system for thick and the wider material, which reduced the human labor, improved work efficiency and avoided the danger in material towing. Material pressed arm hold the material tightened. While the uncoiler moves, the motor in the arm runs in opposite direction and faster, which guarantees the material hold tightly. The hydraulic expansion of the uncoiler brought great convenience to the loading of material. The disk braking system improved the stability of uncoiler while stopping and protected the speed reducer and motor. The straightener and feeder are designed on the same frame, powered by the same servo motor, so the strip will be clamped more tighten and less sliding while feeding, the feeding accuracy and stability achieved. The height of the frame can be adjusted in case of the different height of the die.The selectable hydraulic material loading trolley brings convenience to material loading, guarantees the safety in operation and improves the work efficiency.
OPTIONAL PARTS
1. Coil loading trolley, convenient for coil loading and safe operation. Most customers selected
2. Hydraulic shear, used for cutting the deformed material head and tail.
3. Openable leveling, brings convenience for the cleaning of leveling rollers Suitable for productions with high surface requirement such as aluminum, copper and etc. As per customers' material
4. Feeder for the end of coil, suitable for H type press, because of the feeder is far from mold, the feeder designed for the feeding of the end of coil about 2m, to improve the material utilization rate. As per customers' material and press model
The table of straightening capacity （based on the quality of material Q235）
The above specification are our regular machines. If you can't find machines fit for your needs, welcome to contact us. We can design and make as per your personal needs. Welcome to visit our factory in Yueyang, Hunan, China.
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The 3-in-1 Servo Feeder, Straightener, and Uncoiler system represents a significant advancement in roll forming technology, offering manufacturers a more efficient, space-saving, and cost-effective solution for material handling. By integrating these three critical functions into a single machine, manufacturers can achieve higher production speeds, greater accuracy, and improved overall efficiency, making this technology a valuable addition to modern manufacturing lines.
Space Requirements: In conventional roll forming lines, there are typically three separate machines: the decoiler (or uncoiler), the straightener (or leveler), and the feeder. These machines are connected by reserved spaces of around 3 meters to allow for proper material handling, especially for thicker materials.
Complexity: The need for multiple machines means a more complex setup, both in terms of installation and synchronization during operation.
Increased Downtime: The spacing and separating functions can result in increased downtime during process transitions, setup changes, or material loading.
Material Handling: The manual handling of materials between machines can lead to inaccuracies, delays, and even potential damage to the material.
The 3-in-1 Servo Feeder, Straightener, and Uncoiler system offers several key advantages that significantly enhance production efficiency:
Integrated Operations: By combining the uncoiling, straightening, and feeding functions into a single machine, the time required for setup is drastically reduced. Operators no longer need to synchronize the operations of separate machines, leading to a more streamlined and faster setup process. This reduction in setup time translates directly into increased production uptime and faster transitions between production runs.
Servo Motor Control: The use of servo motors in the feeder component allows for highly precise control over the material feeding process. This precision is essential for complex or high-precision stamping operations, where even minor deviations can result in defects or inconsistencies. The servo-driven system ensures that the material is fed at the exact speed and position required, leading to more accurate and consistent production outcomes.
Streamlined Process: The integration of the three functions into one machine eliminates the delays typically associated with transferring material between separate machines. This seamless process flow reduces the time required for each production cycle, enabling faster throughput and higher production speeds. The result is a more efficient production line capable of meeting high-volume demands with ease.
Compact Footprint: For manufacturers facing space constraints, the 3-in-1 machine is a game-changer. Its compact design reduces the amount of factory floor space needed, freeing up valuable space for additional machinery, storage, or other production needs. This space optimization not only improves the layout of the production line but also enhances overall operational efficiency by allowing for a more organized and flexible manufacturing environment.
These benefits make the 3-in-1 Servo Feeder, Straightener, and Uncoiler system a highly valuable asset in modern manufacturing, offering a blend of speed, precision, and space efficiency that can significantly improve production capabilities.
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