(1)Sem-automatic line needs human labor to feed materials, while the full-automatic line no need.
Shengmao are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.
(2) semi-automatic line no need material silos, full-automatic line need.
(3) The semi-automatic line is more cheaper than the full-automatic line.
Fier Machinery, The top dry mortar production line manufacturer, has helped customers in domestic and oversea countries set up their dry mortar production lines in the past years.
Our Dry Mortar Plant has been exported to Sri Lanka, Qatar, India, Vietnam, Thailand, Romania, Peru, Korea, Iran, Pakistan, Indonesia, Cambodia, etc.
Our company provides a one-stop free instruct service from process design, mortar mix ratio and construction process, etc. (excluding the on-site guidance costs) to solve your worries. If you are planning to invest in this promising dry mix mortar production line industry, don’t hesitate to contact us and get the latest dry mortar production line price now!
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Reduced 42% of operating costs with improved 35% of working performance, Luton dry mortar plant achieves “industry-leading” position. Get fast return on investment with modular and fully automate design – greatly narrows down your laboring cost.
Wide selection range with either dry mortar production line and small producing line for quality mortar output. For small or large projects, go for tailor-made with Luton manufacturer!
Dry mix mortar, also known as dry mortar or dry mix, is a specially formulated mixture of cement, sand, and additives that is used for various construction applications. It is called “dry” because it doesn’t require the addition of water before application. Instead, water is added to the mixture on-site during construction.
Dry mix mortar offers several advantages over traditional on-site mixed mortar. It provides consistent quality and durability, as it is manufactured under controlled conditions. The pre-mixed nature of dry mortar eliminates the need for measuring and mixing ingredients on-site, saving time and labor. Additionally, it allows for better workability, improved adhesion, and reduced shrinkage.
Dry mix mortar is commonly used for applications such as tile fixing, plastering, masonry work, grouting, and rendering. It is available in various types, depending on the specific requirements of the project, such as adhesive mortar, plastering mortar, masonry mortar, and tile grout.
Overall, dry mix mortar simplifies the construction process, improves efficiency, and ensures a high-quality finish for different types of construction projects.
Complete producing line, advanced dryer and mixing system, use dry mortar plant to achieves 100t/h quality output for large project demands.
Compact shape saves 70% floor space, fits small and medium factories to use. Small in shape but quality in mortar output, small dry mortar producing line brings the most economic choice.
Luton Group sells in over 100 countries through an experienced sales team. More than 100,000 installed construction machines and equipment guarantee our strength.
Founded in , LUTON GROUP CO., LTD, as a joint stock company, has more than 24 years of exporting experience in manufacturing concrete plants, asphalt plants, self-loading mixers, crushers, dry mortar plants and various types of construction machinery. Many years of experience and unrivaled customer recognition drive LUTON GROUP to become a technologically innovative company with high-quality products and competitive prices.
Dry mortar mixing plants are used for producing dry mix mortar that is used in various construction applications. There are different types of dry mortar mixing plants available, depending on the specific requirements of the project. Here are some of the most common types:
Overall, choosing the right type of dry mortar mixing plant depends on the project’s requirements, such as the required production capacity, the type of dry mix mortar to be produced, and the available budget.
Here is a general overview of how a dry mortar plant works:
Raw material storage and handling: The raw materials for dry mortar production, such as sand, cement, additives, and aggregates, are stored in separate silos or bins. These materials are typically delivered to the plant in bulk and are stored until needed.
Batching and weighing: The required quantities of each raw material are determined based on the recipe or mix design for the specific dry mortar product to be produced. The materials are then accurately weighed and proportioned using batching equipment. This ensures the correct ratio of materials for optimal performance.
Mixing and blending: The pre-weighed raw materials are conveyed to the mixing area using conveyors or pneumatic systems. In the mixing area, the materials are combined and thoroughly mixed to achieve a uniform blend. The mixing can be done in a variety of ways, including drum mixers, twin-shaft mixers, or planetary mixers.
Packaging and storage: Once the mixing process is complete, the dry mortar mixture is conveyed to the packaging area. Depending on the specific requirements, the dry mortar can be packaged in bags, sacks, or bulk containers. The packaged products are then stored in a designated area until they are ready to be shipped or used.
Control and automation: Modern dry mortar plants are often equipped with advanced control systems to monitor and adjust various parameters such as material flow, mix consistency, and production rates. These systems help ensure consistent quality and optimize the production process.
It’s important to note that the exact process can vary depending on the specific plant configuration, as different manufacturers may use different equipment and technologies. Additionally, some advanced dry mortar plants may include additional steps such as sieving, drying, and cooling to further enhance the quality of the final product.
Dry mix mortar is made by mixing precise proportions of cement, sand, and additives together to create a homogeneous mixture. Here is a detailed process on how to make dry mix mortar:
It is important to note that the specific process may vary depending on the equipment and techniques used by different manufacturers. Following the manufacturer’s instructions and guidelines is crucial to ensure the desired quality of the dry mix mortar. Additionally, it’s always recommended to wear protective gear, such as gloves and masks, when handling dry mix mortar powders.
A dry mix mortar plant is capable of producing a wide range of dry mortar products for various applications. Some common types of dry mortar that can be produced by a dry mix mortar plant include:
These are just a few examples of the dry mortar products that can be produced by a dry mix mortar plant. The specific types and formulations can vary depending on the project requirements and local construction practices.
When it comes to dry mix mortar plants, there are two main types: semi-automatic and fully automatic. Here’s a comparison of both:
In a semi-automatic plant, some processes are automated, while others require manual intervention. Here are some key features:
Mixing and batching: The mixing and batching of raw materials can be partially automated, with the help of machines and equipment. However, manual monitoring and intervention may be required to ensure the correct proportions and quality of materials.
Packaging and bagging: The packaging and bagging of the final product usually involve manual labor. Workers are responsible for filling bags or containers with the dry mix mortar and sealing them.
Control system: Semi-automatic plants often have a basic control system that allows operators to monitor and adjust the production process. However, it may require more manual input and supervision compared to a fully automatic plant.
Labor requirements: Semi-automatic plants typically require a smaller workforce compared to fully automatic plants. However, skilled operators are still needed to operate the machinery and ensure quality control.
In a fully automatic plant, most processes are automated, requiring minimal manual intervention. Here are some key features:
Mixing and batching: The entire mixing and batching process is automated using advanced machinery and computerized controls. This ensures precise and consistent mixing of raw materials.
Packaging and bagging: Fully automatic plants often have automated packaging and bagging systems. They can fill, seal, and label bags or containers automatically, significantly reducing manual labor.
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Control system: Fully automatic plants are equipped with sophisticated control systems that monitor and control the entire production process. Operators can monitor and adjust parameters through a central control panel.
Labor requirements: Fully automatic plants require fewer workers compared to semi-automatic plants. The level of automation reduces the need for manual labor, resulting in higher efficiency and productivity.
Overall, the choice between a semi-automatic and fully automatic dry mix mortar plant depends on factors such as the desired production capacity, available budget, and the level of automation required. Fully automatic plants offer higher efficiency and productivity, while semi-automatic plants may be more suitable for smaller-scale operations or those with limited budget constraints.
The time it takes to build a new dry mix mortar manufacturing unit can vary depending on several factors. Here are some considerations that can affect the construction timeline:
The overall timeline to build a new dry mix mortar manufacturing unit can range from several weeks to months or more. It is important to note that this estimate is approximate and can vary depending on project-specific requirements, contractor capabilities, and other unforeseen circumstances.
When choosing a dry mix mortar plant for their small enterprise, there are several factors that small business owners should consider. Here are some steps to guide you through the selection process:
Assess your requirements: Determine the specific needs of your small enterprise, such as the production capacity, types of mortar mixes required, and the available space for the plant installation.
Research and gather information: Conduct thorough research on different dry mix mortar plant manufacturers and suppliers. Look for reputable companies with a track record of producing high-quality plants. Make a list of potential options based on their reputation, customer reviews, and product specifications.
Evaluate the features and specifications: Review the features and specifications of each dry mix mortar plant on your list. Consider factors such as the automation level, production efficiency, energy consumption, maintenance requirements, and the ability to produce various mortar mix types. Look for a plant that suits your specific needs and can maximize productivity while minimizing operational costs.
Seek recommendations and references: Reach out to industry experts or other small enterprises operating similar plants for recommendations. They can provide insights into their experiences with different manufacturers or suppliers, helping you make an informed decision.
Request quotes and compare prices: Contact the shortlisted manufacturers or suppliers to obtain detailed quotes for the dry mix mortar plant. Compare the prices along with the included features and services. However, ensure that cost is not the sole determining factor, as the quality and reliability of the plant are equally important.
Consider after-sales support: Inquire about the after-sales support provided by the manufacturer or supplier. This includes technical assistance, spare parts availability, and maintenance services. A reliable and responsive after-sales support system is crucial for the smooth operation and longevity of the plant.
Visit the manufacturer or supplier: If possible, visit the manufacturing facility or supplier’s location to have a closer look at the dry mix mortar plant. This will allow you to assess the quality of the equipment, their production processes, and the level of professionalism.
Make a decision: Based on the collected information, quotes, and feedback, make a final decision on the dry mix mortar plant that best fits your small enterprise’s requirements and budget.
Remember to consider long-term factors such as the potential for expansion and the adaptability of the plant to future market demands. Finally, it’s essential to discuss all the terms and conditions, warranties, and payment terms with the manufacturer or supplier before finalizing the purchase.
To choose a dry mix mortar manufacturing plant that can increase output, you should consider the following factors:
Capacity: Look for a plant with a higher capacity than your current requirements to accommodate future growth and increase output.
Automation and technology: Opt for a plant that offers advanced automation and technology features, such as computerized control systems and online monitoring, to improve efficiency and productivity.
Production process: Understanding the production process is important. Look for a plant that offers a streamlined and efficient process, reducing production time and increasing output.
Quality control: Verify that the plant has a robust quality control system in place to ensure consistent and reliable product quality. High-quality products will satisfy customer demands and enhance your credibility in the market.
Energy efficiency: A plant with energy-efficient features can help reduce operational costs and increase overall output. Look for features such as energy-saving motors, heat recovery systems, and insulation.
Customization options: Choose a plant that allows for customization and flexibility in terms of product formulation and packaging. This will enable you to meet specific customer requirements and diversify your product range.
After-sales support: Ensure that the manufacturer provides comprehensive after-sales support, including maintenance, spare parts availability, and technical assistance. This will minimize downtime and maximize productivity.
Cost-effectiveness: Consider the initial investment cost, operational expenses, and expected return on investment. Balance these factors with the overall efficiency and productivity gains to find the most cost-effective option.
Reputation and reviews: Research the manufacturer’s reputation and customer reviews to gauge their reliability, product quality, and customer satisfaction. This will help you make an informed decision.
Luton dry mix mortar plant guarantee high product quality, with the maximum output capacity of 100t/h, meeting both large and small projects to use.
20+ years industrial experience incorporates with innovative design, 100+ countries exported proves leading position in the industry.
Luton group has now manufactured and sold 10,000 dry mix mortar plants, installing our mortar plants equipment and providing unmatched solutions for practically all sectors.
Standardized construction with reliable components makes it adaptable to multiple applications, fully automation design extends service life and accordingly reduces the operating costs.
Quality structural components guarantee high product quality, with the maximum output capacity of 100t/h, meeting both large and small projects to use.
For generations, clients all over the world trust in LUTON as a reliable partner keeping traditions and launching innovations.
LUTON dry mix mortar plants comprise several individual sections prepared for the investor in a growing market. The batchers and the mixer are installed inside the building whilst raw material silos stand on their own legs beside the building. This makes the plant compact, easy to install or to relocate to other markets.
Those machines are durable, bought 3 years and no large broken. I thought I can use them for another few years. Recommend!
Fangestu Xiasheng – Indonesia
They are professional groups, can customize the machine based on my needs. The dust control system is good, less dust produced.
Jaden Dacio Tala Buenaflor – Philippines
Contact us today to get tailor-made solutions for your construction equipment demands.
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