Metal stamping encompasses a variety of metal forming techniques, such as punching, piercing, blanking, bending, welding, plating, and heat treating. Knowing what to look for in a metal stamping partner is crucial to a productive relationship. A beneficial supplier can speed up your production times, lower costs, and produce better quality. On the flip side, an unreliable supplier can lead to delays, recalls, and poor inspection results, all of which hurt your bottom line.
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Here we’ll discuss the essential characteristics to look for in a metal stamping supplier so that you can form the best possible partnership for your organization.
While there can be many considerations that go into choosing a metal stamping supplier, the main factors have to do with the company’s quality and capabilities.
Evaluating quality when choosing a metal stamping supplier means paying close attention to the following:
— Design. Your metal stamping supplier should be able to provide design recommendations that will help avoid defects and future expenses. At Engineering Specialties, Inc. (ESI), we do this by designing the part based on the step-by-step metal stamping process it requires. Knowing exactly how each step changes the workpiece helps minimize or eliminate some design costs.
— Materials. The best supplier works with a wide range of materials and knows which ones are best for your metal stamping project. They are knowledgeable about each material’s unique properties and how it behaves in specific stamping processes. ESI’s experience with steel, stainless steel, brass, copper, aluminum, titanium, and more has allowed us to put together a Material Selector Tool, a guide to each metal’s bend rating, tensile strength, density, and other traits.
— Experience. Your metal stamping supplier should have the appropriate expertise, precision, and quality standards in place to manufacture your products. ESI is equipped to work on projects of all sizes, from thousands to hundreds of millions of parts. We are especially well-suited to perform metal stamping services for industries that require extreme precision, including the automotive, medical, and aerospace fields.
Your metal stamping manufacturer should have the capacity and production capabilities to meet the changing demands that affect your industry.
— Vertically Integrated. ESI is structured to manage your project from its design all the way to its delivery. We partner your team with our design and engineering experts on your part’s design while offering support on its material, production process, and sequence of operations. We manufacture our tools in-house and following part production, we can offer assembly and other secondary and finishing services.
— Flexibility. Recent supply chain issues have delayed lead times and driven metal prices up. A flexible metal stamping supplier can deliver consistent products and services despite market fluctuations. ESI’s longstanding relationships with metal vendors span 30 years and have allowed us to closely monitor market trends. We use these insights to recommend design and material alternatives so that your project is completed on time, at a reasonable price, and according to your application’s needs.
— Response times. Time is money in your business. From the initial consultation to the end product, quick response times ensure timely project completion. Your metal stamping supplier should communicate with you frequently and effectively to meet production deadlines.
— Industry Experience. Your metal stamping supplier should have vast experience creating products for your particular industry to ensure they are familiar with industry-specific regulations and any quality standards your parts may need to meet. ESI has over three decades of experience in the aerospace, automotive, medical, defense, lighting, renewable energy, and mechanical, electrical, and plumbing (MEP) industries. Our team has not only worked within our company for 20+ years — the combined experience of our engineering staff encompasses nearly 300 years of experience in their fields!
At ESI, we believe that a metal stamping parts manufacturer should consult with you from the initial design stages to final product delivery. That’s why we are committed to excellent customer service throughout every stage of our partnerships.
Our IATF : certified facility utilizes cutting-edge technology to produce precise components to your exact specifications. Our QA staff is Six Sigma Black Belt trained, and we implement multiple inspection processes to ensure quality, cost-effectiveness, and efficiency. Contact us or request a quote to learn more about how ESI can serve you.
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Completing high-quality metal stampings requires many key stages, from precision or deep drawn metal stamping services to fabrication, powder coating, and beyond. Each of these steps represents a critical stage in the precision metal stamping process that makes a difference in how quickly you can complete your custom metal parts and to what degree of quality. Working with a stamper equipped to handle every step of the process offers many benefits to your finished product and your ability to get to market without delay. Read on to learn more about the benefits of choosing a turnkey metal stamper and how they streamline the precision metal stamping process.
Precision metal stamping begins by placing a coil of sheet metal into a stamping press, where the tool/die will punch, bend, and form the strip to transform it into a metal stamped product or component. Different types of presses can be used to tailor the precision metal stamping process to the needs of the parts based on the tonnage and style of the machine. At HTT, we have various styles of presses from straight side to OBI and ranging from 25 to 500 tons tailored to meet your needs.
In addition to stamping itself, there are many other processes available to complement a custom metal part, such as welding. Our expert resistance, MIG, and robotic welding services ensure your project receives high-quality welded metal parts. Additionally, HTT specializes in metal fabrication, including laser cutting and forming both simple and complex designs. Another essential final step is powder coating in order to add value to your metal projects and enhance the longevity of your finished stampings.
With a turnkey manufacturer like HTT, you can ensure each stage you require is completed under one roof. This keeps your precision metal stamping process efficient and promotes better results, allowing a trusted team to monitor the quality from start to finish.
Working with a metal stamper equipped to satisfy your needs in every stage of the precision metal stamping process and beyond can be very beneficial for the final quality of your product and for your bottom line.
Some key benefits include:
Working with a metal stamper that can handle your project in-house from start to finish will help you move through each stage faster and complete your project on time.
When the same fabrication partner is in charge of each stage of your project, they have more knowledge of its intricacies and can focus on reducing errors and achieving the highest quality. It’s important to trust your stamper’s qualifications. HTT is a proud certified ISO and IATF company, demonstrating our commitment to quality service.
Establishing a strong project roadmap is key to mitigating future challenges. HTT is also skilled in the Advanced Product Quality Planning (APQP) process, a structured approach to product design and implementation with the goal of reducing errors and maximizing quality in order to better satisfy the needs of the customer. The APQP process consists of 5 key phases: planning, product design and development, process design and development, product and process validation, and feedback and corrective action.
HTT is always trying to do better for its customers, so the APQP is invaluable in reducing risk and crafting superior products in a timely and efficient manner.
Working with only one stamper for the production of your custom metal part can save you money and prevent you from needing to find multiple partners. These competitive cost benefits support your bottom line and help you avoid unnecessary expenses.
Turnkey metal stampers who can handle the stamping and finishing services in-house allow you to achieve the greatest value from your partnership. Don’t settle for manufacturers that don’t fully meet your needs — with a team like HTT, you can count on us to handle every step.
At HTT, we’re committed to serving our customers with reliable, efficient metal stamping paired with value-add services that complete your projects under one roof. In addition to the capabilities mentioned above, HTT also provides tool and die manufacturing services, wire EDM services, and more.
Serving a wide range of industries, including automotive, construction, medical, and more, our turnkey metal stamping manufacturing ensures a tailored approach that will meet your precise needs. Founded in , HTT has now grown to have a team of over 130 employees supported by a 163,000-square-foot facility with over 25 presses and an expansive list of added-value services.