Setup and Calibration_Feeders · openpnp/openpnp Wiki - GitHub

Feeders are sources of parts for OpenPnP to place. A feeder can be as simple as a strip of parts taped to the machine or as complex as a fully automated motorized feeder.

Goto KF-SMT to know more.

There are several different types of feeders available in OpenPnP: Strip Feeder, Drag Feeder, Tray Feeder, Tube Feeder, Auto Feeder and Slot Auto Feeder. The differences between each type will be covered below.

Every feeder has a pick location, which is where the nozzle will go when it needs to pick a part from that feeder. Some feeders change their pick location over time; for instance, a Strip Feeder will tell OpenPnP that the pick location has moved down the tape after each pick.

It's important to set the right Z height for the feeder so that the nozzle just barely touches the part before it picks. Each feeder has a Z setting in it's configuration panel, although some of them look different than others. In all cases, just look for the Z field in the settings and make sure it's set to where the nozzle needs to go to pick the part.

Here is a short description of the feeder types supported by OpenPnP:

• ReferenceStripFeeder: A feeder that allows the user to place a cut piece of SMT tape on the machine. The feeder will advance along the tape and pick parts from it. Cover film must be removed manually. Supports vision for setup and part centering by referencing the holes in the tape.

  See ReferenceStripFeeder's page for more information and help.

• BlindsFeeder: A step up from the ReferenceStripFeeder, this light 3D-printed feeder can hold and reload cut pieces of SMT tape and protect the parts using a sliding cover. The cover can be opened/closed automatically by the nozzle tip. Feeders are printed in whole arrays. Uses computer vision and fiducials for setup and operation.

  See BlindsFeeder's page for more information and help.

• ReferencePushPullFeeder: A feeder where an elaborate 5-point motion can be used to advance the tape mechanically. With Vision and OCR support. Most feeder designs requiring mechanical actuation (lever, knob, push, drag, etc. pp.) are supported. The actuation can be independent of the pick motion i.e. it can perform a "hook and pull" articulation, therefore it supports 2mm pitch tapes (e.g. with / parts) where the tape is only advanced on every second feed.

  See ReferencePushPullFeeder's page for more information and help.

• ReferenceDragFeeder: A "drag" feeder which allows the use of an Actuator, typically a solenoid with a pin, to advance the tape by dragging it. Basic vision for part center detection is also supported. Note, the ReferencePushPullFeeder (above) can also cover drag feeding and has more features.

• ReferenceLeverFeeder: A feeder where a lever is pushed by an Actuator, typically the head, to advance the tape. All part pitches are supported with multiple lever presses as required. Note, the ReferencePushPullFeeder (above) can also cover lever feeding and has more features.

• ReferenceTrayFeeder: Supports 2D arrays of parts in trays. Currently limited to trays that are aligned at 90 degrees in X and Y. Simple incremental pick, no vision.

• ReferenceTubeFeeder: The simplest feeder which picks from the same location every time. Intended to be used with a vibratory tube feeder that presents a part at the same location repeatedly.

• ReferenceAutoFeeder: A basic auto feeder controller for feeders that feed on their own using hardware. Uses a number of Actuators to perform feed operations.

  See ReferenceAutoFeeder's page for more information and help.

  Contact us to discuss your requirements of Siemens Smt Feeder. Our experienced sales team can help you identify the options that best suit your needs.

• ReferenceSlotAutoFeeder: A feeder slot system masquerading as a regular feeder. Using ReferenceSlotAutoFeeder you can configure slots on advanced feeder systems so that you can easily move feeders from slot to slot. Similar to the ReferenceAutoFeeder, it uses Actuators to trigger feeders.

  See ReferenceSlotAutoFeeder's page for more information and help.

• ReferenceHeapFeeder: is a high density feeder (around 3cm² for each part), that stores the parts loose in bins. Heavily uses vision and requires many moves, so it is very slow.

  See ReferenceHeapFeeder's page for more information and help.

• SchultzFeeder and SlotSchultzFeeder: A feeder slot system similar to ReferenceSlotAutoFeeder for commercial Siemens Siplace Schultz electric feeders.

  See SchultzFeeder-and-SlotSchultzFeeder's page for more information and help.

• Rapid Feeder: An automatic feeder that does not require mechanical indexing, saving space. Produced by Deltaprintr.

  See Rapid-Feeder's page for more information and help.

• Index Feeder: The open source, powered feeder design as part of the Index PnP project.

  See Index-Feeder's page for more information.

Let's add a Strip Feeder to the machine so that we can test the feeder system.

1. Use your Double Sided Tape to tape a small Part Tape Strip to the bed of the machine. You can cut off a small section of 10 or so parts. These parts will be wasted, so don't use anything important. Chip resistors are good for this.
2. Once securely taped down, remove the cover film from the cut strip using Tweezers.
3. Open the Feeders tab and click the green plus button to open the add feeder dialog.
4. Select ReferenceStripFeeder from the dialog and press Accept.
5. The new feeder is added to the table below and selected automatically. Double click the Name field to give it a descriptive name. Let's call this one "Test Feeder".
6. On the right side of the screen, in the feeder settings, find the Part dropdown and select the "R-1K" part. It's okay if this doesn't match the part you are using for now.
7. In the Tape Settings section below, fill in the Tape Width and Part Pitch fields. If you are using chip resistors larger than you can use the default settings of 8mm tape width and 4mm part pitch.
8. Click the Auto Setup button and follow the on screen instructions to finish setting up the feeder. There is more information on the ReferenceStripFeeder page about this process, and it's worth taking a look at it to help you.
9. When the Auto Setup process finishes the camera should be centered perfectly over the first part in the tape. If it's not, try the Auto Setup process again. Sometimes lighting conditions can cause it to make mistakes.
10. Jog the nozzle so that it is just touching the first part in the tape.
11. Fill in the value shown in the Z DRO in the Z fields in the strip feeder setup. This will set the height of the feeder so that OpenPnP knows where to pick parts.

Every feeder has a Part field that you must fill in. By telling OpenPnP which part a feeder is holding OpenPnP can make intelligent decisions about which feeders to use for a job. You can even have multiple feeders for the same part, in case it's a part you use many of.

To test your settings for a feeder you can make the camera or the nozzle go to the location of the part that's going to be fed next. To position the camera on the part, click the button. To position the nozzle, click the button.

Now that you've configured a feeder, click the Feed and Pick button to perform a pick operation. If all goes well the machine should feed a part and pick it up with the nozzle. You can use the Discard button we set up previously to drop the part.

Electronics manufacturers in the automotive industry must comply with particularly high quality standards. Setup verification and vision systems on the SMT line ensure that the right reels get set up and the components visually match their description. But what happens if the components’ electric properties are incorrect?

Typical causes of faulty placements include incorrectly marked component reels or reels that were installed or spliced on the wrong feeder. Reels that were loaded with components from different batches or from different suppliers as a result of supply chain problems can also lead to errors. And even visually perfect components can have the wrong electrical properties or even be counterfeits. The SIPLACE Measuring Feeder X provides effective protection against faulty placement.

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