Not sure how to choose between a rotary laser cutter and a flatbed die cutter? KNS Metals breaks down everything you need to know, from what each are used for to their individual pros and cons.
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Rotary laser cutting is a process which slightly differs from Flatbed laser cutting. A specialised Laser unit directs the beam while the unit is able to move along a 3D axis. Taking into consideration the spead of the laser beam, the angle & height at which it hits the given material will determine the depth and width of the cut. Together this allows for cutting complex curves and custom shapes around tubes, pipes, I-beams and more.
Rotary laser cutting is a popular method to replace traditional manufacturing techniques such as milling, punching, drilling and sawing. It is used primarily to cut various components and shapes intubing and pipes, as well as in bevelling to assist during the fabrication stage.
The rotary laser cutting process takes multiple steps to complete, including having the tube or piece of metal clamped firmly between rotating jaws and pneumatically controlled tail stock.
Flatbed die cutting is a process that uses an ultra-sharp, hydraulic steel rule die to ‘click cut’ through paper or other materials. The die is mounted on a flatbed press, with the material to be cut fed into the machine as a means of creating a specific shape or design.
Speak with the specialists at KNS Metals to learn more about rotary laser cutting and the other methods we have available.
A plotter cutter is a computer-controlled machine that precisely cuts various materials based on digital designs. It’s like a super-smart, incredibly accurate pair of scissors guided by your computer.
The magic of a plotter cutter lies in their versatility and precision. They can cut intricate designs that would be impossible or extremely time-consuming to do by hand.
Whether you’re creating custom t-shirts, vehicle wraps, or intricate paper crafts, a plotter cutter can handle the job with remarkable accuracy.
At the heart of every cutter plotter are several key components:
Here’s how they work: You create a design on your computer using compatible software. The software sends this design to the plotter cutter, which then moves its cutting head along the specified paths, slicing through the material with precision.
Compared to traditional cutting methods, plotter cutters can replicate intricate designs with pinpoint precision, and have complex cuts that might take hours by hand and can be completed in minutes.
Every cut is identical, ensuring uniform quality across large batches, and they can handle a wide range of materials and design complexities.
A vinyl cutter plotter is specifically designed to cut vinyl sheets, which are thin, flexible plastic films often used for signs, vehicle wraps, and window graphics.
These machines can handle various types of vinyl, including:
Key features of a plotter vinyl cutter include adjustable blade pressure, which allows for cutting through the vinyl without damaging the backing, and the ability to handle long rolls of material for large-scale projects.
Flatbed cutters feature a stationary cutting surface, making them ideal for handling rigid materials like cardboard, foam board, and thin plastics. Their design allows for easy loading and unloading of materials, which is particularly useful for cutting large, flat sheets.
Industries that frequently use flatbed cutters include packaging, sign-making, and prototype development. The versatility of flatbed cutters shines when working with materials that are too thick or rigid for roll-fed machines.
Roll-fed cutters are designed to handle materials that come in rolls, such as vinyl, paper, and certain fabrics. They work by feeding the material through the machine as it cuts, making them perfect for long, continuous designs.
These cutters excel in large-scale projects like billboard advertising, wallpaper production, and mass production of decals. Their efficiency in handling long runs of material makes them a go-to choice for high-volume cutting tasks.
Unlike blade-based cutters, laser cutters use a focused beam of light to cut materials. This contactless method allows for incredibly precise cuts and the ability to work with a wide range of materials, including wood, acrylic, and even some metals.
It’s important to note the safety considerations when using laser cutters. Proper ventilation is essential to deal with fumes, and eye protection is a must due to the powerful laser beam.
Drag knife cutters use a blade that’s dragged across the material, much like drawing with a pen. This simple mechanism makes them cost-effective and easy to maintain.
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They’re best suited for cutting thinner materials like vinyl, paper, and light cardstock. The simplicity of drag knife cutters makes them a popular choice for small businesses and hobbyists getting started with custom cutting projects.
Tangential cutters use a blade that lifts, turns, and then plunges back into the material at corners. This unique cutting motion allows them to handle thicker and tougher materials with ease.
Industries that benefit from tangential cutters include automotive (for cutting floor mats), aerospace (for cutting composite materials), and signage (for thick banner materials). The precision of tangential cutters results in exceptionally clean cuts, even on challenging materials.
Oscillating cutters use a blade that moves up and down rapidly while cutting. This oscillating motion is particularly effective for cutting soft, spongy, or fibrous materials.
Materials best suited for oscillating cutters include foam core board, corrugated cardboard, felt and other thick fabrics.
The packaging and insulation industries often use oscillating cutters for their ability to cleanly cut through thick, soft materials without compressing or deforming them.
Some common vinyl-cutting projects can include:
In the fashion and apparel industry, the cutter cutting plotter has opened up a world of possibilities for custom designs. They’re used to cut everything from heat transfer vinyl for t-shirts to intricate patterns for high-end fashion pieces.
Different techniques for cutting fabrics and textiles include:
The precision of plotter cutters allows for incredibly detailed designs in custom clothing. Think lacy patterns on wedding dresses, complex logos on sports jerseys, or intricate appliqués for haute couture. This level of detail would be nearly impossible to achieve consistently by hand.
The crafting industry has embraced plotter cutters with open arms. These machines have transformed the way crafters approach projects, allowing for levels of intricacy and consistency previously unattainable.
Crafters can now create lace-like patterns, perfectly symmetrical snowflakes, or intricately layered designs with ease. This opens up new creative possibilities and allows for the realization of complex artistic visions.
For crafters who sell their work, a printer plotter cutter is a time-saving miracle. Repetitive designs that once took hours can now be replicated quickly and consistently. This efficiency allows crafters to take on larger orders and expand their businesses without sacrificing quality or burning out.
Selecting the right plotter cutter starts with a thorough assessment of your specific cutting requirements. Ask yourself:
Don’t just think about your current needs – consider future growth. A slightly larger or more versatile machine might be worth the investment if it allows you to expand your offerings later.
Balancing budget and features is crucial. While it’s tempting to go for the cheapest option, investing in a quality machine with the right features can save money in the long run through increased efficiency and durability.
Key specifications to look for include:
Durability and reliability are paramount. Look for machines with solid construction and positive user reviews regarding longevity. A cheaper machine that breaks down frequently will cost more in the long run.
Cutting width and length capabilities directly impact the size of projects you can tackle. Make sure these align with your typical project dimensions.
Machine resolution, measured in DPI (dots per inch), plays a crucial role in achieving precise cuts. Higher resolution allows for more intricate designs and smoother curves.
User-friendly software can make or break your experience with a plotter cutter. Look for intuitive interfaces that don’t require extensive training to use effectively.
Advanced cutting options and customization features allow you to fine-tune your cuts for different materials and project types. Look for software that offers control over cutting speed, pressure, and multiple passes for thicker materials.
Regular software updates and robust customer support are valuable for troubleshooting and staying current with new features. Check the manufacturer’s track record for ongoing software development and support.
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