Prototyping Development of Cross Car Beam - RPWORLD

23 Jun.,2025

 

Prototyping Development of Cross Car Beam - RPWORLD

The Cross Car Beam (CCB) is a component located in the front of the vehicle under the instrument panel (IP). It is normally designed to support the steering column, airbags, and instrument panel. Aside from its support role, this component is instrumental in providing a greater strength and control of the steering wheel.

PROJECT BACKGROUND

The client is a well-known automotive company. Mass production problems caused a delay of the Cross Car Beam (CCB) during R&D process, the mass production supplier could not provide 47 sets CCB as planned. But assembly of the prototype vehicle had to begin within one month. As a long-term strategic partner, we were asked to help the client to solve the problem.

CHALLENGES


◆ Verify the installation points between beam and body-in-white
◆ Ensure the assembly of beam, instrument panel and other parts
◆ Simulate the strength of material performance
◆ Precision of various holders and the complete welded body
◆ Tight schedule
RPWORLD SOLUTIONS




AFTER-SALES SERVICE


After-sales service mainly included on-spot assistance to engineers with feedback, analysis, modifications and processing.

CUSTOMER BENEFITS


◆ Production time was reduced by 50%
◆ Production cost was saved 95% compared with traditional mass production solution
◆ After 6 months, the client told me that what we did produced using rapid sheet-metal process resulted in better accuracy than the samples from mass production factories

The Cross Car Beam: The Pillar of a Vehicle's Interior Structure

In the internal structure of a car, there is a key component known as the cross car beam. This part spans the width of the vehicle, typically positioned below the dashboard, and is designed to provide rigidity and support for various components within the car, ensuring a stable and durable foundation.

For more information, please visit SHOUJIA.

Supporting the Electrical Core of the Vehicle

The cross car beam is the backbone for many of the car's electrical components. It supports the instrument cluster, which serves as the central hub for displaying vital information such as speed, fuel levels, and engine performance. Additionally, the beam provides a secure mounting point for the wiring harnesses that connect these components to the vehicle's electrical system.

Integrating Comfort and Convenience

Modern cars are not just a mode of transportation; they are also sanctuaries of comfort and convenience. The cross car beam plays a pivotal role in this by supporting the air conditioning system, ensuring that the cabin remains at the desired temperature regardless of external conditions. It also supports the trim panels and decorative parts that contribute to the car's interior aesthetics, creating a harmonious blend of functionality and style.

The company is the world’s best Cross Car Beam Assembly supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

Ensuring Safety with Advanced Features

Safety is paramount in the automotive industry, and the cross car beam is at the forefront of this commitment. It is designed to house and securely connect safety-critical components such as airbags and the steering column. In the event of an accident, the robust structure of the cross car beam ensures that these life-saving devices function as intended, providing the necessary protection to the vehicle's occupants.

REIZ AUTO PARTS (THAILAND) CO.,LTD is a specialized manufacturer of cross car beams, dedicated to producing high-quality automotive cross car beams that meet the automotive industry's high standards for safety, comfort, and convenience. We continuously innovate in technology and craftsmanship to provide a safer and more comfortable driving experience for vehicles.

Contact us to discuss your requirements of Custom Silicone Gaskets. Our experienced sales team can help you identify the options that best suit your needs.