We offer one of the most robust and effective turnkey solutions for plastic film recycling. Whether you’re working with polypropylene (PP), polyethylene (PE), or other plastic films, our complete plastic film washing line will fulfill your every need for recycling loose or baled plastic film into plastic pellets you can sell for healthy margins.
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This fully automated plastic film washing and pelletizing line is composed of a series of plastic recycling machines in a specific order optimized for efficiency. Our standard washing lines are available with the input capacity of 500kg/h upwards to 3,000kg/h.
While our standard PE film washing lines are sufficient for most recycling plants, custom setups with additional machinery and increased capacity can be designed for your specific needs.
The entire plastic film washing line is controlled via a central electric control panel and cabinet. Each piece of equipment is connected using conveyors.
Plastic Shredder Machine: As long pieces of plastic film easily tangle (imagine saran wrap) and clogs conveyors and rotary-based machines, the first step is to cut the plastic film into smaller pieces using a plastic shredder machine. The resulting plastic pieces from the plastic shredder is around 1-5 inches.
Wet Plastic Granulator: The plastic granulator cuts the plastic film into even smaller pieces approximately 10-20mm in size. With water constantly injected into the cutting chamber, our wet granulation process also “pre-treats” and partially cleans the plastic film before moving onto the next machine.
Friction Washer: A high-power washing machine, our cold water friction washers spins at nearly 1,000 rotations per minute. As the PP / PE films enters the friction washer, the plastic film rubs against each other at high speeds getting rid of hard to remove contamination. At the same time, any paper and cardboard is broken down into fibers and removed. While one friction washer is standard, various washing plants have requested a secondary friction washer to ensure thorough cleanliness.
Sink Float Separation Tank: Using water as a medium, materials that float are separated from materials that sink. In the case of plastic film recycling, PP and PE films will float while heavier contamination such as dirt, sand, glass, metals, other plastics will sink. A screw conveyor at the bottom of the sink float separation tank removes the contamination. While separation is one aspect of this apparatus, a secondary function is to further clean the plastic film.
Centrifugal Dewatering Machine: The first step in the drying process, our centrifugal dewatering machine uses centrifugal force to remove a large portion of water within the plastic film before moving forward onto the thermal dryers. As thermal dryers use heat to dehydrate water, it requires more energy consumption during operation. Hence, the use of the dewatering machine is beneficial in savings for long run operations costs.
Screw Press Dewatering Machine: An optional piece of equipment, the screw-press dewatering machine is a more advance version of the standard dewatering machine. Instead of using centrifugal force to remove water from the plastic film, the screw press squeezes the water out via high pressure. This machine can actually take the place of both the dewatering machine and thermal dryers.
Thermal Dryer + Cyclone Separator: The clean plastic film is vacuumed out of the dewatering machine and into the thermal dryer system where it’ll travel down a series of stainless steel tubes mixing with hot air. The remaining moisture is dehydrated in this process which ends with a cyclone separator. The cyclone separator allows the plastic film to mix with a fresh stream of cold air which prepares it for storage into the product silo. The cyclone separator is also effective in removing fines and such dust.
Product Silo: A storage tank for the clean, dry pieces of plastic film.
Plastic Pelletizing Machine: The final step in plastic film recycling and maybe the most important, the clean film needs to be processed into plastic pellets before it can be used in production. To do so, we offer a specialized plastic film water ring pelletizer system that produces beautiful round plastic pellets.
All of our plastic recycling machines come with a 1 year limited warranty.
For more pe film washing lineinformation, please contact us. We will provide professional answers.
We offer installation packages where our engineers travel to your facility to guide your through the installation process the. Routine maintenance teams and operations consultants can also be arranged to ensure your plastic film recycling plant runs smoothly year and year.
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In the pursuit of sustainable farming practices, the agricultural industry is increasingly turning towards innovative solutions to minimize environmental impact. One such key area of focus is the recycling of plastic agricultural films, which play a crucial role in modern farming but can contribute to environmental challenges if not managed responsibly. In this blog post, we will delve into the significance of wash lines for plastic ag film, exploring how they contribute to recycling efforts and promote a more sustainable agricultural ecosystem.
Plastic agricultural films, commonly used for covering crops and irrigation, have significantly improved crop yields and protected against various environmental factors. However, the widespread use of these films has led to an accumulation of plastic waste in agricultural fields, posing environmental challenges. Traditional disposal methods, such as landfilling or burning, not only contribute to pollution but also waste valuable resources. This is where wash lines come into play as a sustainable solution.
Ag film wash lines have traditionally been hard to maintain as the material that is being processed is highly contaminated and abrasive. Most companies utilize existing standard wash systems for PE material and quickly realize the wear and tear on the equipment. Genox USA has designed specific equipment to handle this high dirt content, up to 80% dirt to plastic by weight. The use of proprietary designs and technologies has allowed them to offer a product that is rugged and easy to maintain against this tough application.
Wash lines for plastic ag film are specialized facilities designed for the cleaning and recycling of used plastic films. These facilities utilize advanced technologies to remove soil, residues, and contaminants from the films, preparing them for the recycling process. The primary goal is to extend the lifecycle of plastic ag film, reducing the need for the production of new plastic and minimizing the environmental footprint associated with its disposal.
Wash lines play a crucial role in the initial stages of the recycling process for plastic ag film. Once collected from agricultural fields, the used films are transported to wash line facilities. Here, the films undergo a thorough cleaning process using water, detergents, and mechanical scrubbing to remove dirt and debris. The cleaned films are then shredded into smaller pieces, which are further processed to create recycled plastic pellets.
Recycling plastic ag film not only conserves resources but also reduces the demand for new plastic production. This helps mitigate the environmental impact associated with the extraction and processing of raw materials required for plastic manufacturing. Additionally, recycling reduces the amount of plastic waste that ends up in landfills or incinerators, contributing to a more circular and sustainable economy.
Reduction of Plastic Pollution: By incorporating wash lines into the agricultural waste management process, the industry can significantly reduce the environmental impact of plastic ag film. Cleaned and recycled films are less likely to contribute to soil and water pollution, helping to protect ecosystems and wildlife.
Conservation of Resources: Recycling plastic ag film through wash lines reduces the need for new plastic production. This, in turn, conserves valuable resources such as petroleum, which is a primary raw material for plastic manufacturing. By promoting a circular economy, wash lines contribute to resource efficiency and long-term sustainability.
Lower Carbon Footprint: The production of new plastic involves energy-intensive processes that contribute to greenhouse gas emissions. Recycling plastic ag film through wash lines requires less energy compared to manufacturing new plastic. This results in a lower carbon footprint, aligning with global efforts to combat climate change.
Wash lines for plastic ag film are pivotal in addressing the environmental challenges associated with the widespread use of plastic in agriculture. By incorporating these facilities into waste management practices, the industry can take a significant step towards sustainability. Recycling plastic ag film not only minimizes pollution but also conserves resources and reduces the carbon footprint of the agricultural sector.
As the demand for sustainable practices continues to grow, embracing technologies like wash lines becomes imperative for a resilient and environmentally conscious agricultural future.
The company is the world’s best pp plastic recycling machine supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.