Metal stamping is a manufacturing process in which coils or flat sheets of material are formed into specific shapes. Stamping encompasses multiple forming techniques such as blanking, punching, embossing, and progressive die stamping, to mention just a few. Parts use either a combination of these techniques or independently, depending on the piece’s complexity. In the process, blank coils or sheets get fed into a stamping press which uses tools and dies to form features and surfaces in the metal. Metal stamping is an excellent way to mass-produce various complex parts, from car door panels and gears to small electrical components used in phones and computers. Stamping processes are highly-adopted in automotive, industrial, lighting, medical, and other industries.
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Xometry manufactures custom metal stampings in various materials, including copper, brass, stainless steel, and steel alloys. We offer production volumes up to over one million stamping parts and maintain tight tolerances, all with competitive lead times. Please take advantage of our precision metal stamping service by starting an online quote at the top of this page.
Our standard sheet metal stampings can make small, medium, and large parts. Xometry’s supplier network has a maximum press bed length of 10 feet and a maximum press bed width of 20 feet. We can readily stamp metal thicknesses from .025 - .188 inches but can go up to .25 inches thick and beyond, depending on the forming technique and material used.
Our project managers and experts personally review and manually quote each metal stamping project to ensure we meet your unique needs while providing a fast and easy manufacturing experience. Learn more about the process and our capabilities in the sections below.
Xometry offers a wide variety of production volumes for sheet metal stamping, including:
Low volume production is any amount up to 100,000 units. Most stamping projects are at least units to ensure cost-effectiveness for the customer. Customers use smaller metal stamping orders to bridge the development of a product between prototypes and mass manufacturing and to see how well a product will do on the market. Low volume production also helps if a buyer is looking for customized products. Xometry offers low per-unit costs, even for small volumes.
Medium volumes of production are between 100,000 and 1 million units. This amount of metal stamping production offers the flexibility of low-volume orders while enabling a lower price per part. It will also offer lower up-front costs for tooling.
High volume production includes orders of over 1 million parts. While metal stamping is very scalable, it’s an incredibly cost-effective manufacturing process for high volumes, as this drives down unit costs stemming from the price of creating custom tooling.
Short-run stamping is a low-volume production run with limited tool revisions. With short runs, overall costs will be less since you won’t need to change processes or equipment as much. Very short runs will have no changing factors, enabling the lowest price. These production capabilities are best for parts requiring less flexibility, low volume, or entering a new market.
Long-run stamping is a more involved production run in which all factors are variable, allowing for greater flexibility over time as the production line is tuned and optimized for scale. Long-run stamping will incur more costs as each process, material, or machine part may be changed and tested. However, these changes provide consistent quality, low per-unit costs, and incredible throughput of up to hundreds of parts a minute.
Our precision metal stamping services can deliver your part’s desired shape, whether you’re in the aerospace, automotive, telecommunications, or electronics industry. Our suppliers strive to meet your tolerance requirements by iterating on the tool and die design to fine-tune the output to meet your needs. However, the tighter the tolerances, the more challenging and costly this becomes. Precision metal stampings with tight tolerances can be brackets, clips, inserts, connectors, fittings, and other parts in consumer appliances, electrical grids, planes, and automobiles. They’re also used to create implants, surgical instruments, temperature probes, and other medical device parts like housings and pump components.
Regular checks to ensure the output still measures up to specifications are typical for all stamping after each successive run. Quality and consistency are part of a Total Productive Maintenance (TPM) program to detect wear in stamping tools (commonly made of D2 steel). Measurements with a check-fixture (or check-gauge) are standard for long-run stamping lines.
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Progressive metal stamping is an essential process for a diverse range of industries, from defense to healthcare, industrial, and more. This process produces complex metal parts through a series of efficient stages, from stamping to shaping and beyond. When you require larger productions of custom metal components, choose a stamper equipped to support medium-to-high volume progressive stamping.
Choosing larger production runs of your progressive stampings offers a diverse range of benefits. You can save time and avoid waiting for multiple batches of your metal parts to arrive in order to get the volume you need. You can also enjoy superior value with each production run and ensure you have satisfactory inventory levels.
Read on to learn more about the benefits of high-volume progressive stamping, how to find the right partner — and why HTT is best positioned to support you.
Progressive metal stamping is the process of producing custom metal parts through various processes that occur in stages, including stamping, punching, bending, and shaping. These isolated states allow for the creation of more complex parts, as opposed to compound dies which involve a single step with each operation combined.
With the multi-stroke progressive metal stamping, you can enjoy enhanced customization and complexity in your finished part. This provides more freedom in the types of parts you can create, expanding your innovation and ensuring your designs will be supported with a reliable and versatile stamping method. When you choose high-volume progressive stamping over smaller production runs, you also ensure you’re not held back by slow manufacturing. You can satisfy demand and maintain the inventory you need while trusting a reliable team like HTT has you covered.
With metal stamping, you can choose a manufacturer that provides a small amount of products per production run, or one capable of medium-to-high volumes. This choice determines how many metal stampings you can receive at a time and at what speed.
With high-volume progressive stamping, you can enjoy a variety of benefits, including:
Seeking a stamper equipped to provide the volume of products you need? Look not further than HTT. We’re an expert metal stamper with four decades of experience in satisfying the needs of our customers with quality custom metal products and even better service. Here’s why we stand out as partners — and how our high-volume progress stamping can make a difference for your project needs:
We’re proud to have more than 160,000 sq. ft of space dedicated to stamping and other value-add services so we can support the needs of our customers. Our advanced facility is complete with more than 25 stamping presses, each ranging in capacity from 25 to 500 tons. With our reliable, plentiful equipment and expert team, we’re able to achieve high-volume production.
At HTT, we offer turnkey services to keep your project needs under one roof. We can provide parts including plating, heat treating, powder coating, grinding, assembly, testing, vibratory and tapping to meet your finishing and secondary needs. This ensures you enjoy even more value from your high-volume progressive stamping partnership with our team.
We specialize in medium to high-volume metal stampings with an emphasis of progressive die and deep draw type stampings. Our expansive capabilities ensure we have the team, tools, and commitment to serve your project needs and deliver the best results for your business in efficient timelines. When you need high-volume stamping, talk to our team.
At HTT, we’re committed to delivering medium-to-high volume progressive stamping support to customers in need so you get the inventory you need without delay. Our turnkey services and comprehensive approach ensure your needs are met from start to finish. We serve a variety of industries with high-volume progressive stamping and more, and with each project, we dedicate ourselves to understanding your needs and addressing them with the best support.