The Dual-rails SMT Unloader is a high-performance solution designed for efficient PCB unloading in SMT production lines. With a strong and stable design, advanced pneumatic clamping, and automatic fault diagnosis, this unloader ensures smooth and reliable operation. The PLC-controlled system and touchscreen interface provide ease of use, while the SMEMA compatibility ensures seamless integration with existing SMT equipment.
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High quality PCB loader unloader, SMT magazine loader, mini cyclic Loader, mini size SMT loader, 90 degree SMT magazine loader, SMT Automatic Vacuum and Magazine Loader, NG/ OK unloader, for SMT SMD Production Line.
✔ Strong, firm, and stable design – Ensures durability and reliability.
✔ Touchscreen & PLC control – Simplifies operation and enhances precision.
✔ Pneumatic top & bottom clamps – Securely hold the magazine rack in place.
✔ Zero PCB breakage guarantee – Special gas circuit design ensures safety.
✔ Automatic fault code display – Quickly identifies and reports issues.
✔ Wear-resistant cables – Long service life, reducing maintenance costs.
✔ SMEMA interface – Compatible with SMT production lines.
Dual-rails SMT Unloader
Modular design, optional assembly as per client's requipment.
Rugged steel design, improves equipment stability.
Top & Bottom pneumatic clamps to secure magazine rack.
Soft touch LED control panel or touch screen can be selected.
Model （Unloader) DUL-M DUL-L DUL-LL DUL-XL Dimension(mm)✔ Automatic width adjustment – Adapts to various PCB sizes without manual intervention.
✔ Dual-size magazine – Supports multiple magazine sizes for flexible operation.
A: The maintenance frequency depends on the usage and operating conditions. Under normal operating conditions, it's recommended to perform routine maintenance every 3 to 6 months. This includes checking the pneumatic clamps, control system, and cables. Regular maintenance ensures the machine operates at peak performance.
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About I.C.T:
I.C.T is a leading provider of factory planning solution. We have 3 wholly-owned factories, providing professional consultation and services for global customers. We have more than 22 years of eletronic overall solutions. We not only provide a complete set of equipment, but also provide full range of technical support and services, and give customers more reasonable professional advice. We help many customersv to set up factories in LED, TV, mobile , DVB, EMS and other indutries all over the world. We are to set up factories in LED, TV, mobile , DVB, EMS and other indutries all over the world. We are trustworthy.
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For SMT Factory Setup, We Can Do for You:
1. We Provide Full SMT Solution for You
2. We Provide Core Technology With Our Equipments
3. We Provide The Most Professional Tech Service
4. We Have Wealthy Experience on SMT Factory Setup
5. We Can Solve Any Question About SMT
In the automated SMT production line, the PCB loader and unloader machines are indispensable machines.There are many advantages of loader and unloader machine:
1. SMT loader machine is recycled and durable which can save time.
2. People-saving: semi-automatic printer machine is filled with the whole frame board, this employee can do other types of work at any time, or one person can print multiple production lines at the same time.For semi-automatic printer machines, only one person needs to take care of multiple production lines. Because it is a cyclic storage board, it can be added at any time without changing the frame again.
3. The size of the pcb loader machine is small, saving working space.
4. Strong practicality: Automatic smd pcb loader and unloader can use with semi-automatic printer machine, full-automatic printer machine, regardless of single or double panel. When there is no panel, the automatic alarm function will sound.
If you are looking for more details, kindly visit Smt Automatic Pcb Unloader.
5. High reliability: Due to the small amount of movement, less wear, and all metal materials, the pcb loading machine owns extremely high reliability.
6. Improve efficiency: When the pick and place machine has a signal and needs PCB, the loading machine will supply the board on time, and the automatic alarm function will not cause the pick and place machine to run idle.
The use of SMT automatic pcb loader and unloader machine has greatly improved the efficiency of production. So how to maintain the loader and unloader machine?
1. Keep the loader and unloader machines free of debris to avoid debris falling into the workbench and causing damage to the machine.
2. Repair and maintenance methods for the gearbox of the loader and unloader machine: the first time it is used for about three months to drain the oil in the gearbox, clean the inside of the gearbox with diesel or gasoline, and put the new smooth oil after it is drained. Add to the middle of the viewing window immediately. It is enough to change the lubricating oil once a year in the future. Too much lubricating oil may cause the gearbox to heat up, and excessive motor load may cause the motor maintenance switch to trip. Too little lubricating oil may cause the gearbox to heat up, increase noise, and the gearbox hangs and is scrapped.
3. Repair and maintenance methods for the motor of the pcb loading machine head: Do not put water into the motor, nor add diesel oil and liquid organic compounds to the motor, because this can cause the insulation of the motor to be damaged and cause problems.
4. Repair and maintenance methods of the smt full automatic pcb loader trigger chain: The chain may cause the original lubricating oil to heat and volatilize after a long-term operation, and cause the chain to be unbalanced during operation, increase noise, and creep. At this time, you can turn over the sealing plate at the tail end, and add butter or thicker smooth oil to the chain.
SMT line pcb loader and unloader is used for linking PCB equipments together, Visual inspection stage in the quality analysis process of any electronic product development process, or even can use in the Manual PCB assembling or PCB buffering functions.
Model
SL400
XL400
Control method
PLC
Step choose
10/20/30/40
Dimension
L*800W*H
L*800W*H
PCB size (mm)
50*50*0.8mm -W250*L350*2mm
Weight (kg)
190
270
The PCB board can be transmitted through the loader and unloader machines to realize the intelligence of the entire SMT line. This improves work efficiency and equipment utilization, and saves operation time.It is highly intelligent and easy to operate. Staff can participate in production after simple training, and only a small number of people can control multiple machines, reducing production costs from labor costs. .
Contact us to discuss your requirements of PCB Buffer solution. Our experienced sales team can help you identify the options that best suit your needs.