How Do Rotary Seals Handle High-Speed Applications?
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Rotary seals are critical components in many high-performance systems, where they prevent leakage and protect equipment from contamination while accommodating rapid rotational motion. In high-speed applications, the demands on rotary seals become even greater, requiring them to endure extreme conditions such as elevated temperatures, high pressures, and continuous friction. So, how do rotary seals effectively meet these challenges? Let’s dive into the key features, materials, and innovations that make them indispensable for high-speed systems.
The Demands of High-Speed Applications
High-speed applications, such as those found in machine tools, automotive systems, and industrial machinery, present unique challenges to rotary seals:
Understanding Pressure vs. Velocity (PV limit) in High-Speed Applications
In high-speed rotary seal applications, understanding the relationship between pressure and velocity (known as the PV limit) is crucial for choosing the right seal. The PV limit indicates the maximum allowable pressure and velocity combination a seal can withstand before failure occurs. This is particularly important in applications with high-speed rotations, where both the pressure exerted on the seal and the speed of rotation can significantly affect seal performance.
Parjet’s HiPerFlon® and HiPerLip® Rotary Seal for High-Speed Applications
Parjet offers HiPerFlon® and HiPerLip® rotary seals designed specifically to perform under extreme conditions, including high-speed applications:
Materials That Make a Difference
The materials used in rotary seals are crucial for their ability to withstand high speeds. Parjet’s PTFE-based seals are engineered for superior performance:
These materials not only enhance the seals' lifespan but also minimize maintenance costs, making them a cost-effective choice for manufacturers and end-users alike.
Optimizing High-Speed Performance: Key Features
Both of HiPerFlon® and HiPerLip® rotary seals are designed with key features to optimize performance under high-speed conditions:
Applications for High-Speed Rotary Seals
Parjet’s HiPerFlon® and HiPerLip® rotary seals are ideal for use in several high-speed applications, including:
Why Choose Parjet for Your Rotary Seals?
As a trusted rotary seal manufacturer and rotary seal supplier, Parjet stands out for providing seals that are tailored to high-speed, high-pressure environments. We offer:
Get in Touch with Parjet Today!
When high-speed and high-pressure performance matters, Parjet’s HiPerFlon® and HiPerLip® rotary seals offer the reliability and durability you need. Our advanced materials and optimized designs ensure that your systems run smoothly, even in the harshest conditions.
Figure 1: Rotary oil seal.
Rotary shaft seals, also called oil seals or just shaft seals, are used to close and seal the gap between stationary and rotating components. They prevent oil leakage and make sure no contaminants go through the clearance. There are different types of shaft seals for a wide range of applications. This article will give you an overview of shaft seals and assist you in choosing the right one for your application.
Contact us to discuss your requirements of high speed rotary shaft seals. Our experienced sales team can help you identify the options that best suit your needs.
In Figure 2 shows the basic design of a shaft seal differs greatly from regular o-rings. It consists of two parts: a metal ring (Figure 2 labeled B) on the inside that provides stability and strength and the second, a sealing lip (Figure 2 labeled E), which creates a seal against the shaft. Depending on the application, the outside covering (Figure 2 labeled A) could be made from rubber or metal. The area in contact with the shaft is kept as small as possible and in most cases is formed into a V-shape (Figure 2 labeled E). This V-shape is especially effective to reduce seal generated heat by reducing lubricant shear and asperity contact. The V-shape is clamped with a garter spring (Figure 2 labeled D) that applies a radial seal against the shaft. Optionally, a dust lip (Figure 2 labeled C) can be added to protect the sealing edge by blocking any dirt or dust from the outside. This has the added benefit of increasing the lifetime of the shaft seal.
Figure 2: Shaft seal components: Outside covering which seals against the housing (A), metal ring providing stability (B), dust lip (C), the garter spring which clamps the V-shaped radial seal to the axis (D), and the V-shaped radial seal(E)
Shaft seals are made according to DIN . The outside of the shaft seal can be made from either rubber or metal. A rubber shaft seal is most commonly used. Their advantage is that they cannot rust, they can seal a slightly damaged housing much better and when operating in high temperatures, the rubber will expand fast ensuring a tight fit. A metal shaft seal is generally more cost-efficient. However, care must be taken that the seal, the housing and shaft have similar thermal expansion properties. Excessive differential thermal expansion can be the cause of leaks when the system experiences temperature changes.
There are three basic types of shaft seals with different construction forms: A, B, and C. If the shaft seal contains a dust lip, an S is added. If it seals from both directions for two different fluids, a 'D' is added. An 'O' in the type means no garter spring. In Figures 3 through 7 the solid black is metal and the plaid pattern is rubber.
Type A is mainly made from rubber. This ensures no leakage occurs when temperatures change or when the housing hole has a high degree of roughness. Type AS has an additional dust lip to protect the sealing edge from dirt and dust from the outside.
Figure 3: Type A/AS
Type B has an outside made from metal. To ensure no leakage will occur on the outside, they require narrow tolerances at the housing hole. Type BS has an additional dust lip to protect the sealing edge from dirt and dust from the outside.
Figure 4: Type B/BS
Type C is similar to type B, but with an extra reinforcing cap. This makes the shaft seal suitable for harsh operating conditions. It is also more common in shaft seals with a large diameter. Type CS has an additional dust lip to protect the sealing edge from dirt and dust from the outside.
Figure 5: Type C/CS
Type AD and BD have two sealing edges, which makes it possible to separate two fluids from each other. Type AD has a metal reinforcing ring, covered by rubber, while type BD has a full metal jacket. Type AD has excellent static sealing on the outer diameter due to a higher press fit allowance and is relatively easy to install. Type BD has a very tight and exact fit in the housing due to the metal press fit.
Figure 6: Type AD/BD
Type AO and BO are designed without the radial spring that clamps the seal edge onto the shaft. They are therefore mostly used in smaller applications with needle bearings or when the type of lubrication is grease.
Figure 7: Type AO/BO
The two most common materials for shaft seals are NBR and FKM. Consult our chemical compatibility chart to ensure chemical compatibility.
A calculation can be made to determine which material suits a system the best by using the below diagram.
Figure 8: Shaft seal material selection diagram
For example:
Looking at the graph based on these specifications, we can see that the peripheral speed is 7.9 m/s. It also is in the NBR section of the graph, indicating that this should be the selected material. If the analysis is outside of the NBR or FKM range, a special shaft seal material is required. If it is on the borderline, typically FKM is used as it is of higher quality.
Note: It is still important to look at the chemical compatibility of each material! For more information, read our bearing lubrication article.
Shaft seals have the following criteria to consider when selecting the right one for your application:
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