Sintered wire mesh is a versatile material used for various applications in different industries. One of the material’s greatest strengths is its alloy choices which can offer advantages in its use. For instance, corrosion resistance is one of the most beneficial characteristics of sintered wire mesh. When it comes to shopping for a suitable material for your application, taking special notice of the alloy can help you choose the best material to make your project last. Use this guide to give you a leg up on finding the right corrosion-resistant sintered metal for your job.
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If you’re new to using sintered metals or sintered wire mesh, you may be asking yourself, why does corrosion resistance matter? At the core, choosing materials that are corrosion-resistant assures that you’re choosing a building medium that can outlast many of the elements your structure may come in contact with. Metals that are corrosion-resistant have the ability to prevent environmental deterioration by both chemical and electrochemical reactions. Corrosion can be caused by things like ash, salt, oxidation, temperature, water and more.
Now that you know why corrosion resistance is a characteristic worth paying attention to, let’s compare some of the more common alloys chosen for corrosion resistance.
Hastelloy C-22 is a sintered wire mesh well-known for its corrosion resistance. A nickel-based alloy, Hastelloy C-22 consists of 56% high nickel, 22% chromium, and 13% molybdenum. With high percentages of nickel and chromium (austenitic alloys), this material is considered very resistant to corrosion.
As with all the materials in this article, C-22 has certain applications it is best used for. For instance, Hastelloy C-22 provides outstanding resistance in static or running marine water for ballast water management and other seawater filtration applications and resists attack in oxidizing and reducing conditions as well as aqueous solutions. Sintered square wire mesh applications often use C-22. These applications include many types of chemical processes including wet chlorine, combined oxidizing acids such as nitric acid, formic acid, acetic acid, ferric and cupric chlorides, and other chemical conditions.
Hastelloy C-22 can be found in a variety of industries from pharmaceutical laboratories to pressure vessels and components. C-22 is proven for manufacturing pressure vessels and components following ASME Boiler and Pressure Vessel Code Section VIII, Division 1 for application temperatures up to oF/677oC. It is also widely used when creating Nutsche filter dryers.
Another excellent choice in corrosion-resistant material is 904L stainless steel sintered wire mesh. This option is a non-stabilized low carbon high alloy austenitic stainless steel. Its combination of high chromium and nickel content, coupled with additions of molybdenum and copper, gives it increased resistance to strong reducing acids (particularly sulphuric acid), chloride attack pitting, crevice corrosion, and stress corrosion cracking. In all conditions, SS904L sintered wire mesh is non-magnetic and offers good weldability and formability.
The typical Pitting Resistance Equivalent Number (PREN) for SS904L is around 34, whereas a typical PREN for SS316L is around 23. 904L is also a material used for ballast water management in large sea vessels, in addition to other applications like oil wells and filtration needs requiring higher corrosion resistance. Lawrence Sintered Metals typically offers SS904L as sintered wire mesh filters, either in flat sheets or rolled and welded into cylindrical filters. These sheets can be composed of either multi-layer sintered laminates with wire mesh or multi-layer sintered laminates composed of wire mesh diffusion bonded to perforated metal for increased mechanical strength and abrasion resistance.
There is one last sintered wire mesh alloy worth talking about in comparison to Hastelloy C-22 and SS904L. That alloy is 316L stainless steel. Used at temperatures up to °F, 316L stainless steel sintered wire mesh is a very low carbon stainless steel containing molybdenum for superior corrosion resistance. 316L stainless steel is an austenitic alloy commonly known as “marine grade stainless steel” because it can be used for an assortment of marine applications, like ballast water management, however in recent years, many have opted to use SS904L for these applications instead due to the rising need of operational compliance.
Despite this recent shift, 316L sintered wire mesh still remains a top seller for a variety of applications, including wire mesh screens for chemical and food processing, in addition to refining involved in many industries. It is important to note that 316L stainless steel wire mesh screen is nonmagnetic, except when cold worked.
When it comes to your sintered wire mesh applications, finding the right product is a must. The trusted professionals at Lawrence Sintered Metals can guide you to the material needed to meet your exact specifications. There are many options available for corrosion-resistant materials, and knowing the advantages and disadvantages of each can be extremely valuable.
Stainless steel woven wire mesh is a common industrial wire mesh product, widely used in Industry, Food, Aeropress, Science Research, Architecture, Agriculture, Protection, etc.
How much do you know about the stainless steel woven wire mesh? How do I choose the stainless steel wire mesh?
As a Stainless Steel Woven Wire Mesh Manufacturer, our customer usually wants to know more about this product before purchasing, so we share the stainless steel wire mesh information here to help more people know it.
In this article, you will know how it is made and its usage, characters, etc. You will become a Stainless Steel Wire Mesh Expert when you finish this article!
If you have more questions about the stainless steel wire mesh, please contact us, we are here to help.
In summary, weaving wire mesh is a technical job, the worker needs to know how to inspect the material and needs to do a lot of prepare work before weaving, also needs to pay attention to the machine via the weaving process. It is not a fully automated process, experienced worker is important during production.
The different grades of stainless steel have their unique advantage, when purchasing stainless steel wire mesh, please consider your own usage, considering our introduction of stainless steel wire mesh material you will choose the suitable wire mesh.
Please contact us if you don’t know how to choose the material of the stainless steel wire mesh, we will recommend a suitable material based on your detailed requirements.
Stainless steel woven wire mesh has several weave types. Including Plain weave, Twill weave, and Dutch weave, each weave type has its own unique characteristics and applications.
Here we only introduce the benefits of each type. It will help you to choose a suitable weave type.
Plain Weave: The mesh holes are uniform and square, used for sieving, filtering, and screen printing.
Twill Weave: The twill weave wire mesh is stronger than the same size plain weave wire mesh, used for filtering.
Dutch Weave: Dutch weave type wire mesh’s hole size is the finest, used for filtering.
Different weaving types give the woven wire mesh a unique character, together with the material and specifications, making the wire mesh extremely diverse.
Although there are many grades of stainless steel material, except for their own advantage, they also have the same characteristics, as well as stainless steel wire mesh. The characteristics of stainless steel wire mesh are mostly from the stainless steel material.
Here are the characteristics of stainless steel wire mesh:
The stainless steel Industry is also in development, so the characteristics of stainless steel wire mesh will have better performance in the future.
The stainless steel wire mesh has many applications, meanwhile, people are developing new applications for SS wire mesh.
Stainless steel has excellent properties and cost-effective, so stainless steel wire cloth become more popular.
Here we list a few applications of the sus wire mesh:
And there are more applications like Aeropress, Shielding, Screen printing, Mining, Extruder, Full Cell, etc.
New uses for stainless steel mesh are still discovering…
Stainless Steel Woven Wire Mesh and Stainless Steel Welded Wire Mesh are different mesh types.
Please choose the suitable wire mesh based on your requirements.
For more information, please visit 904l Stainless Steel Wire Mesh.
Here are the main differences:
In summary, stainless steel woven wire mesh and stainless steel welded wire mesh have unique characteristics and applications.
Both of them are good Industrial wire mesh materials, I believe through our introduction you will get the suitable material.
Woven wire mesh is a type of wire mesh, except the stainless steel material, it also has other different kinds of materials. These other materials with good heat resistance, good corrosion resistance, and good electrical conductivity, bring the woven wire mesh to multiple applications.
Such as:
Monel 400, 401, K-500; Corrosion resistant materail.
Nichrome , , ; Heat resisant material.
Hastelloy C-276, C22, B-2; Corrosion resistant material.
Inconel 600, 601, 625, 718; Heat resisant material.
Titanium Grade 1, Grade 2; Heat resisant&Corrosion material.
Pure Nickel; Heat resisant&Electrical conductivity material.
FeCrAl; Heat resisant material.
Copper, Brass, Phosphor Bronze; Electrical conductivity material.
And more…
For the stainless steel woven wire mesh: Wire mesh size including mesh count, wire diameter, and aperture.
Mesh count is the number of holes in 1 inch of the mesh, it can be measured by a magnifier.
Wire diameter is the thickness of a single wire of the mesh, it can be measured by a micrometer.
Aperture also called hole size, can be measured by a ruler.
There is a formula between them:
Mesh count=25.4/(Wire diameter+Aperture)
The unit is millimeter, and this formula is valid for welded wire mesh, and square wire mesh.
For example:
200 mesh stainless steel woven wire mesh with 0.05mm wire diameter, we can calculate the aperture based on this information:
The aperture is 25.4/200-0.05=0.077mm, so it is simple to know all the wire mesh sizes information.
We hope our introduction will be helpful to you.
The Industry Standards Of Stainless Steel Woven Wire Mesh include many kinds, there are different standards in different countries. But the standards are almost the same.
For example:
ASTM E-22, ISO :, BS 481-1:, DIN -1, GB/T-, etc.
By the way, the stainless steel wire also has different standards, such as UNS, DIN, GB/T, JIS, and AISI.
No matter which standard, it is made for the development of the stainless steel woven mesh industry.
We believe that these standards will also be updated with the development of stainless steel woven wire mesh.
Based on the above introduction, We know that the different grades of stainless steel woven wire mesh have different performances, and different working environments also have a big influence.
Although the stainless steel woven wire mesh is corrosion resistant and heat resistant, it needs to be used in the correct working environment.
Choose heat resisant grade ss wire mesh in high heat environments, and choose good corrosion resisant sus wire mesh in corrosive environments. That will make the best effect of stainless steel wire cloth.
So it is hard to say how long the stainless steel wire mesh lasts,
Choosing the suitable material and specifications, with good maintenance and cleaning, will maximize the working life of the stainless steel mesh.
The Maintenance Of Stainless Steel Wire Mesh is important, it can enhance the working life of the stainless steel woven wire mesh and can remain the the best effect of the wire mesh.
How to maintain the stainless steel wire mesh?
Please change a new wire mesh if found the wire mesh is broken, no matter how good maintenance you did, please remember the stainless steel woven wire mesh has a limited service life.
The stainless steel woven wire mesh is easy to process, due to its good machinability and characteristics, the deep process products of the stainless steel wire mesh have various types.
Such as:
Stainless Steel Wire Mesh Filter
Stainless Steel Wire Mesh Disc
Stainless Steel Wire Mesh Tube
Stainless Steel Wire Mesh Filter Cap
Stainless Steel Sintered Wire Mesh
Stainless Steel Wire Mesh Structured Packing/Dixon Packing
Stainless Steel Wire Mesh Basket
Stainless Steel Decorative Mesh
Stainless Steel Filter Element
Etc, Stainless steel woven wire mesh also has various other deep processing types. If you have more information, please share it with us.
When ordering the stainless steel woven wire mesh, please specify the material, roll size, quantity, wire diameter, mesh count, hole size, and weave type. That will ensure you get the correct wire mesh when purchasing it, if you don’t know all the specifications, you can refer to the last part of the article(Wire Mesh Size Chart).
As for the shipping, we usually pack the stainless steel wire mesh with water-proof paper, bubble film, and paper tube.
Then ship the goods via DHL or Vessel, it depends on the wire mesh weight and the cargo size.
Above these are the ordering tips when you plan to purchase the ss wire mesh.
Dingzhou Hongli Metal Products Co., Ltd., a China wire mesh manufacturer, has an experienced production team and a professional sales team.
Products include:
Woven Wire Mesh, Sintered Wire Mesh, Wire Mesh Packing, Knitted Wire Mesh, Perforated Wire Mesh, and various customizable Wire Mesh Filters, etc.
Material includes:
Stainless Steel 304, 316, 316L, 430, 904L, 310S, , ;
FeCrAl, Copper, Brass, Phosphor bronze, Nickel, Monel, Inconel, Nichrome, Hastelloy, Titanium, etc.
Please get in touch with us if you have any requirements for stainless steel woven wire mesh.
The company is the world’s best Woven Square Wire Mesh supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.