Grey iron, is also named as Gray Iron. It’s so called because of the color of the fracture face. it’s a metal grade with 1.5-4.3% carbon and 0.3-5% silicon plus manganese, Sulphur and phosphorus. It has low tensile strength but it’s easy to cast. And grey iron is the cheapest metal material too.
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Gray iron castings have been produced since the sixth century B.C. During solidification, when the composition and cooling rate are appropriate, carbon will precipitate in the form of graphite flakes that are interconnected within each eutectic cell. The cooling rate of the iron casting while it solidifies plays a major role in the size and shape of the graphite flakes.
Generally grey iron castings will be made from pig iron, but mostly it will be made from steel or iron scraps now because pig iron is little expensive. The additional alloy should be added when adopt steel scraps, especially the Carbon content. Another problem is the harmful alloy such as Chrome and Nickel should be controlled because some alloy steel will have those alloy.
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