Warehouses, factories, retail showrooms, supermarkets and flagship stores are forever in need of storage space. Finding a space specifically for product inventory can be very challenging especially during the times of seasonal discounts and festival shopping. With the escalating price of floor space, business owners often find themselves at the crossroads of finding storage solutions or investing more money in extra space. The former is definitely a wiser solution, for rack manufacturers in Coimbatore have devised brilliant solutions for this problem.
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The intention of sprucing up one’s workplace with racking solutions are diverse:
So, what are the available racking solutions that will give you all the above-mentioned advantages?
Rack manufacturers in Coimbatore suggest not one by six differently designed racks that are engineered to serve the lifelong purpose of expanding your storage space. Take a look at their exceptional features.
1. Long-span shelving racks
These racks come with flexible and easily adjustable features that allow modifying the height and configuration as per the storage requirement. Long-span shelves are most suitable for storing lightweight products. Hence, they are the perfect choice for libraries, retail clothes shops, pharmacies and showrooms.
2. Selective Pallet racks
These racks are perhaps the most widely used as they make the perfect storage solution for archival storage in offices, banks, R&D labs and manufacturing units. Designed and manufactured to handle heavy loads, they are very popular because of their cost-effectiveness.
3. Extra Heavy-Duty slotted racks
Forged from super high-grade steel and built to withstand extremely heavy loads, these slotted racks are immensely beneficial for industries, factories and manufacturing units. They fulfil the need to store a diverse range of products that can be loaded and unloaded without any hassles. Slotted racks come with structural steel sections that can be adjusted to create additional storage space.
4. Simple Storage racks
Simple storage racks are the perfect fit for places that need to store their inventory for months. Designed to be easily assembled or disassembled, the simple storage rack also comes with heavy-duty wheels. This ensures that the entire rack can be moved with the product to any designated spot on the production floor, thus saving manpower and time.
5. Slotted angle framework racks
These racks are most preferred in business establishments that need easy access to the inventory so that it can be used on a rotational basis. Slotted angle racks are ubiquitous. They are used widely in a range of industries and businesses because they are versatile and budget-friendly.
6. Pallet racks
Pallet racks come in three options:
Used in manufacturing units with a high production turnover, standard pallet racks are designed to be easily lifted and transported by forklift machines. Standard pallet racks optimize the use of vertical space and are perfect solutions for large warehouses that store medium to heavy cargo.
Moveable pallet racks take the benefits a notch further with their mobility and versatility of size, storage space and bulk capacity. Fitted with superstrong wheels, they effectively eliminate unused aisle space by doubling the capacity.
Perhaps the best solution for large warehouses that have the space for lift trucks and forklifts, deep lane pallet racks can be used as drive-in racks or deep reach racks, depending on the size of the stored goods.
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Maximising Your Storage Space With The “85% Rule”
Are you aware of the “85% rule”? It is a rule that must be followed in all storage spaces, irrespective of the size and capacity. The 85% rule states that any distribution centre that has used 85% of its occupancy can be deemed to be out of storage space. The rule of thumb is not to use up all the space that is available but to occupy only up to 85% leaving 15% of the space for manoeuvrability.
Wall space or vertical space is often overlooked and underestimated. Vertical racking allows you to use the space above stored items, exploit the total building height, and utilize cross aisles and work and pick areas.
Rack arrangement requires a lot of planning if they are to serve their purpose well. Make maximum use of the length of your factory or warehouse and arrange the racks to be as long as possible. Pallet racks should occupy the main space instead of being confined to walls. Strictly avoid L-shaped arrangements if you are using forklifts.
Teaming up with a big name like Donracks, the leading rack manufacturers in Coimbatore gives you the added advantage of customizing your racking solutions to fit your storage space. Our team of experts will assess your floor plan and devise the best ways to make optimum use of space. Customize your requirements and revamp your space with our durable and ultra-strong racking solutions. Call us @ +91 get a quote.
Leverage your warehouse management system by doing away with disorganized “put away” rules that allow your staff to simply “put the cargo or pallet wherever they want”. This disrupts the harmony of your storage area and makes locating and retrieval a big hassle. Instead, implementing organized, direct put-aways give pallets a designated area that is easy to locate.
Summing it up
Although there are no hard and fast rules when it comes to optimizing your storage space, it is one of the factors that spell success for a business. Using the right racking solutions encourages a productive workforce by securing and simplifying their work. It also augments your work value and creates a positive impression amongst your business associates.
Pallet racking is an essential component of any industrial facility. It provides the backbone for the storage and organization of products, materials, and supplies. Especially in today’s economic and industrial real estate landscape, as a pallet racking manufacturer and integrator, we are seeing the critical role that pallet racking plays in the smooth functioning of warehouses, distribution centers, manufacturing plants, and e-commerce fulfillment facilities.
In this article, we will discuss the top 5 reasons that make pallet racking the critical backbone of every industrial facility.
With industrial real estate costs on the rise, and vacancy rates at all-time lows, it has never been more important to maximize the storage capacity of your industrial facility. Pallet racking systems are designed to do exactly this. By utilizing vertical space, pallet racking allows business to store more products, materials, and supplies in a smaller footprint. Not only does this save space, but also helps to reduce operating costs by minimizing the need for additional square footage and dropping the cost per pallet position.
Product safety is a top priority of any industrial facility, and pallet racking plays a crucial role in ensuring products are stored safely. Pallet racking systems are designed to withstand heavy loads and provide support for various types of products, including palletized, bulk, and even loose items. With extensive design and engineering capabilities, a reputable manufacturer such as North American Steel can design additional safety features into the racking, such as safety bars, recessed or cant leg frames, or back stop beams, to avoid or minimize instances of product damage.
Pallet racking systems are designed to make it easier to find and retrieve products. This is particularly important in large industrial facilities where products may be stored in high volumes. When working with a skilled racking manufacturer, pallet racking systems can be customized to suit the specific needs of a business, including height, depth, and weight capacity. This customization ensures that products are stored in the most efficient manner, and the racking is easily accessible to workers. The amount of accessibility, or selectivity, compared to the amount of storage density can vary depending on industry and type of products being stored. Due to this, it is very important to have a pallet racking system that is designed specifically for the requirements of your business.
When organization and accessibility is improved, as outlined in the previous section, a positive byproduct of this is improved productivity and efficiency for those working in and around the racking system. Workers can quickly locate products, which reduces pick times, or time spent searching for and retrieving items. Pallet racking systems also facilitate the movement of products, making it easier to transport and load/unload items. With continued advancements in technology, a skilled racking manufacturer can also engineer pallet racking systems that may be integrated with ASRS (Automated Storage and Retrieval Systems), automated crane systems, and robotic pickers
While some pallet racking systems may come with a substantial price tag, depending on size, complexity and construction, as long as they are designed and engineered specifically for the needs of the business, they should be viewed as more of an investment and a long-term cost savings mechanism. A properly designed and integrated racking system can reduce operating costs in the long term by minimizing the need for additional square footage, increasing overall storage capacity, and reducing on-going labour costs. Additionally, pallet racking systems built with heavy duty materials and additional protection features require less on-going maintenance and repairs.
In conclusion, pallet racking systems offer many important benefits for any industrial business, including maximizing storage capacities, improving organization, accessibility, operational efficiency, and providing long-term cost savings for the business. It is important to consider pallet racking as the backbone of any industrial facility to ensure successful operations long into the future.
Do you have questions regarding your existing storage system or require collaboration on a new facility? Please contact the North American Steel team at
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