Benefits of Working With A Full-Service Sheet Metal Fabrication ...

Oftentimes manufacturers will look for a custom metal fabricator based on capabilities, production, or process. In many cases, they end up with multiple vendors to accomplish the necessary steps required to create the desired end component to their specifications. Unfortunately, this can lead to some challenges in quality, cost control, and communication that could negatively impact the efficiency of the production process.

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Instead of sourcing multiple vendors, manufacturers should look for a full-service sheet metal fabrication company to achieve more control over cost and quality and ensure the delivery of high-quality products that exceed expectations. Here are some things you should know when looking for a full-service partner.

What Does It Mean to Be a Full-Service Sheet Metal Fabrication Company?

A full-service sheet metal fabrication company has different departments specializing in different duties and responsibilities all under one roof. For a metal fabrication scompany to be considered full-service, it must have multiple in-house capabilities.

Some of these capabilities could include the following:

• Cutting
• Shearing
• Deburring
• Hardware insertion
• Spot Welding
• Machining
• Punching
• Inspection and Quality Control
• Powder Coating
• Forming

Benefits of Working With a Full-Service Sheet Metal Fabrication Company

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Some of the benefits of working with a full-service metal fabrication service like Pyramid Fab and Finish include:

1. In-house manufacturing: One of the biggest benefits of our precision sheet metal fabrication techniques is that all manufacturing, with the exception of some welding services, is done in-house. Meaning your parts will not be moved to different vendors throughout the manufacturing process. As a result, we can carefully monitor your project from the first stage to the last.
2. Customer service: A full-service fabricator is more likely to be more familiar with their clients, the needs, and their projects. When dealing with many vendors, you may not know where your part is or the status of your project at any given time. If your partner with a full-service company, you’ll know who to contact to learn about the status of your project.
3. Reduced costs: Generally speaking, full-service fabricators will be cheaper than using multiple vendors. Also, keep in mind full-service companies don’t need to worry about the costs of transporting parts from one facility to another, and therefore transfer these cost savings to the client.
4. Continuity in technology and processes: Another advantage of working with a full-service metal fabrication company is that the prototypes and the production parts are produced on the same machinery. Meaning, you get a final part that functions exactly as the prototype used for testing.
5. Communication: When you work with a full-service metal fabricator, miscommunication is less likely to occur, and when it does, it can be corrected quickly. All production is done in-house, and if there is any confusion, it is easy for one department to communicate with the other department to clear things up.
6. Time: A full-service fabrication company is ideal if time is of the essence. A full-service metal fabricator doesn’t need to send the parts to other vendors or wait for design information or materials. Therefore, they can get the parts to you quickly.

Pyramid Fab and Finish: Your One-Stop Full-Service Metal Fabrication Company

From simple to complex parts, Pyramid Fab and Finish delivers superior products and exceptional customer service. At Pyramid Fab and Finish, we leverage sheet metal fabrication techniques to create high-quality precision components for customers in various industries. We provide accurate one-stop-shop solutions for our clients owing to a fully stocked, highly advanced production facility. In most cases your project will ship complete with no outsourcing required. Regardless of your sheet metal fabrication requirements, we have the skills and tools to meet them.

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Precision sheet metal stamping is a highly efficient manufacturing process that allows contract manufacturers to produce high precision and error-free components in a cost-efficient manner. It is used across a wide range of industries from Electrical Components, Automobiles, Construction, Appliances, Hardware, and so on to develop intricate parts as well as large components with accuracy, speed, and reliability. It is also used in cable assemblies and electrical contract manufacturing companies.

What is Precision Sheet Metal Stamping Process?

Precision sheet metal stamping uses sheet metal in blank or coil form, diet set, and stamping press to transform them into desired custom shapes. In the precision sheet metal stamping process, sheet metal is placed in a stamping machine, once the feed reaches forming station, a die set or tool installed inside the stamping machine punches the material to get the desired shape and size. The stamping press exerts the pressure on the workpiece which forces the material to conform to the shape of the tool or die set.

After sheet metal is converted into net shape by die set, the manufacturer runs it through various stages to get desired finished product. Die set is designed according to the shape of the desired product.

Stamping is done through various processes using progressive tooling and stage tools such as Blanking, Bending, Punching, Drawing, Embossing, Piercing, Curling, and so on. It can either be done in single stage motion or across multiple stages depending on the type of stamping presses and complexity of desired product along with some other factors such as the material used, thickness, dimensions, and the amount taken into consideration. These operations generally rely on automated equipment to ensure precise and accurate finished products.

Generally, micro or mini complex precision components such as terminal connectors are manufactured in large quantities using high-speed presses and progressive dies. On other hand, large components in small quantities are manufactured using heavy-duty presses with high tonnage capabilities and single-stage dies.

Advantages of Precision sheet metal stamping:

There are a few things you need to consider while determining whether the precision sheet metal stamping is right for your project or not.

In addition to high precision and accuracy, there are several more advantages of the precision sheet stamping process over other manufacturing processes. We have listed a few of them right below:

1. Low Production Costs: The precision sheet metal stamping process improves the cost efficiency by mitigating the need for manual labor, thus reducing labor costs. A low error rate during production means less material utilization and waste during the manufacturing process, thus reducing manufacturing costs.
2. Great Product Quality and Accuracy: Precision sheet metal stamping is a highly accurate process due to the low error rate during production, which significantly reduces the percentage of faulty or flawed products manufactured and reaching the hands of the customer. It enables the production of precise parts with a high degree of accuracy.
3. Detailed and Highly Complex Projects:  The precision metal stamping process helps in managing complex projects requiring microstamping and detailed work to produce high-quality and precisely finished components.
4. Flexibility: Precision metal stamping is highly versatile in nature. Light and durable metal can be transformed into miniature sizes and all kinds of complex shapes while adhering to high tolerance specifications. It opens up a completely new world of design possibilities within tight tolerances. It is a highly customizable process to produce complex and highly specialized parts.
5. Speed: Using this process, Contract Manufacturers can produce precise components, which saves both money and time.
6. Automation: Contract Manufacturers can produce large volumes of the same design components without any need for manual intervention

Considerations while Using Precision Sheet Metal Stamping Techniques:

1. Precision of Prototype/ Design: It is important to come up with highly accurate designs and prototypes with accurate specifications to avoid expensive errors. Defects, errors, and imperfections can affect the overall strength and integrity of components during production as well as their functionality during operations.
2. Materials Used: Different materials react differently under high pressure and temperature. For example, Metals react differently from Plastics when heated and compressed. Therefore, it becomes essential to understand specific characteristics and behaviors of materials before using them for manufacturing components using the precision sheet metal stamping process.
3. Volume: Quantity matters a lot when it comes to precision sheet metal stamping. It is most beneficial and cost-efficient for high-volume production. However, in the case of low volume production cost of progressive die becomes a limitation.

In conclusion

Precision Sheet Metal Stamping is a fast, reliable, flexible and cost-efficient technique for the production of precision metal components for various industries. However, it is vital to consider the above factors while determining whether the precision sheet metal stamping is right for you or not. It becomes more economical as order quantities and product volumes increases.

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